Hanchen Smart Digital Powder Filling Machine (Model CJY-434) User Manual

1. Introduction

This manual provides detailed instructions for the safe and efficient operation, setup, maintenance, and troubleshooting of your Hanchen Smart Digital Powder Filling Machine, Model CJY-434. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent damage or injury.

2. Safety Instructions

• Electrical Safety: Ensure the machine is connected to a grounded power outlet with the correct voltage. Do not operate with wet hands or in wet conditions. Disconnect power before cleaning or maintenance.
• Material Handling: Use only dry, free-flowing powders, granules, or particles as specified in this manual. Avoid filling sticky, wet, or oversized materials to prevent blockages and damage.
• Placement: Place the machine on a stable, level surface. Ensure adequate ventilation around the unit.
• Operation: Keep hands and loose clothing away from moving parts during operation. Do not attempt to bypass safety features.
• Children and Pets: Keep the machine out of reach of children and pets.

3. Product Overview

3.1 Components

The Hanchen Smart Digital Powder Filling Machine consists of several key components designed for efficient and precise dispensing.

Image: Internal view of the machine, highlighting the vibration motor, weighing hopper, infrared sensor, and foot pedal interface.

• Hopper: Top container for holding the material to be dispensed.
• Control Panel: Intuitive LED touch panel for setting parameters and controlling operation.
• Discharge Port: Outlet where the measured material is dispensed.
• Infrared Sensor: For touch-free, automatic dispensing when a container is placed beneath the discharge port.
• Foot Pedal Interface: Port for connecting the foot pedal for manual, hands-on dispensing control.
• Vibration Motor: Assists in the smooth flow and accurate measurement of materials.
• Weighing Hopper: Internal component that precisely measures the material before dispensing.

Image: Labeled diagram of the machine's external and internal components, including the hopper, transparent window, discharge port, intelligent control board, stainless steel body, and infrared sensor.

3.2 Control Panel Functions

The LED touch panel provides precise control over the filling process.

Image: Detailed view of the digital control panel, indicating various display areas and buttons.

1. Weight (g) Display: Shows the set filling weight and real-time filling weight.
2. Quantity (package) Display: Shows the count of filled packages.
3. Indicator Lights: Displays working status (Stop, Weighing, Full, Discharge).
4. Weight Adjustment Buttons: Use '+' and '-' to adjust the target weight. 'Weight Zeroing' button for calibration.
5. Advanced Setting Buttons: 'Function' for advanced settings, 'Delete' for clearing entries, 'Back' for navigation.
6. Speed & Confirmation Buttons: 'Confirm' for setting changes, 'Slow', 'Medium', 'Fast' for filling speed, 'Exit' from advanced settings.
7. Operation Buttons: 'Start', 'Stop', 'Discharge Products', 'Emptying Products'.

3.3 Applicable and Non-Applicable Materials

The machine is designed for dry, mobile products. Understanding material compatibility is crucial for optimal performance.

Image: A table illustrating suitable materials like flour, coffee powder, glitter, granulated tea, plastics, and coffee beans, alongside unsuitable materials such as ultra-fine powder, sticky products, wet products, and oversized products, with explanations for their incompatibility.

Applicable Products: Dry, mobile products with particle sizes between 0.047-0.39 inches (1.2-10mm). Examples include spices, coffee beans, glitter, pet food, rice, and various granules.

Not Applicable Products:

• Products generating static electricity: Such as steel beads or ceramic beads, as they are difficult to flow into the weighing hopper.
• Ultra-fine powders: Like matcha powder, cocoa powder, or nano fine powder. These can stick to the inner wall of the vibration pan and weighing hopper, leading to inaccurate weighing and prolonged filling times.
• Sticky products: Such as gummy bears, which adhere to internal surfaces.
• Wet products: Can cause blockages and damage to the machine.
• Oversized products: Large pieces like corn flakes, tortilla chips, nuts in shell, or leaf-like tea. These can get blocked in the weighing hopper and are difficult to dispense.

4. Setup

1. Unpacking: Carefully remove the machine and all accessories from the packaging. Retain packaging for future storage or transport.
2. Placement: Position the machine on a stable, level, and clean surface. Ensure there is enough space for operation and material loading.
3. Hopper Assembly: Place the stainless steel hopper securely onto the top of the machine. Ensure it is properly seated.
4. Power Connection: Connect the power cord to the machine and then to a grounded electrical outlet.
5. Foot Pedal Connection (Optional): If using the foot pedal, plug it into the designated port on the machine.

5. Operating Instructions

5.1 Basic Operation

1. Power On: Turn on the main power switch. The LED display will illuminate.
2. Zeroing: Before adding material, press the 'Weight Zeroing' button (part of section 4 in the control panel image) to ensure the machine is calibrated to zero.
3. Set Target Weight: Use the '+' and '-' buttons (part of section 4 in the control panel image) to set your desired filling weight in grams. The set weight will be displayed on the 'Weight (g)' screen.
4. Load Material: Pour the dry, free-flowing material into the hopper.

5.2 Filling Process

Image: Visual guide to the filling process: 1. Pouring products into the hopper. 2. Setting filling parameters on the control panel. 3. Triggering the filling process. 4. Completion of filling.

1. Trigger Filling:
   • Infrared Sensor Mode: Place your container directly under the discharge port. The infrared sensor will detect the container and initiate the filling process automatically.
   • Foot Pedal Mode: Press the foot pedal once to start the filling process. Release the pedal when the desired amount is dispensed or when the machine automatically stops.
   

   Image: The machine demonstrating both foot pedal and infrared sensor control options for hands-free operation.

2. Monitor Filling: The 'Weight (g)' display will show the real-time weight of the material being dispensed. The machine will automatically stop once the target weight is reached.
3. Package Count: The 'Quantity (package)' display will increment by one after each successful fill.
4. Stop/Empty: Use the 'Stop' button to pause operation or 'Emptying Products' to clear the machine.

5.3 Adjusting Filling Speed

You can adjust the filling speed to suit different materials and desired accuracy levels using the 'Slow', 'Medium', and 'Fast' buttons (part of section 6 in the control panel image).

• Slow: For higher precision with finer materials.
• Medium: General purpose filling.
• Fast: For quick dispensing of larger granules where slight variations are acceptable.

5.4 Video Demonstrations

For a visual guide on operating the machine, please refer to the following videos:

6. Maintenance

• Cleaning: Disconnect power before cleaning. Use a dry or slightly damp cloth to wipe down the exterior. For internal components, especially the hopper and discharge port, ensure all material residue is removed. Do not use abrasive cleaners or immerse the machine in water.
• Storage: When not in use, store the machine in a clean, dry environment, away from direct sunlight and extreme temperatures.
• Regular Checks: Periodically inspect the power cord and connections for any signs of damage.

7. Troubleshooting

If you encounter issues with your Hanchen Smart Digital Powder Filling Machine, refer to the following common problems and solutions:

If the problem persists after attempting these solutions, please contact Hanchen customer service for further assistance.

8. Specifications

9. Warranty and Support

Hanchen provides reliable support with every purchase. Your machine includes a detailed user manual and a troubleshooting guide. For any questions, technical assistance, or warranty claims, please contact Hanchen customer service. Custom setup may be needed for your specific product, and our team is available to help.

Please refer to your purchase documentation for specific warranty terms and contact information.