DELSbbq Full-Size Griddle Inserts & Flavorizer Bars Instruction Manual

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your DELSbbq Full-Size Griddle Inserts and Flavorizer Bars. These components are designed to enhance your grilling experience on compatible Weber Genesis II 400 and Genesis II LX 400 Series Grills.

2. Compatibility

These DELSbbq griddle inserts and flavorizer bars are specifically designed as replacement parts for the following Weber grill models:

• Weber Genesis II 4-burner grills: Genesis II E/S-410, Genesis II E/S-435
• Weber Genesis II LX 4-burner grills: Genesis II LX E-440, Genesis II LX S-440

Important: These parts are NOT compatible with Weber Genesis 400 Series grills manufactured between 2007-2016.

Figure 2.1: Visual guide to compatible Weber Genesis II and Genesis II LX 400 Series grills.

Figure 2.2: Flavorizer bar dimensions and specific model compatibility information.

3. Package Contents

Please verify that all items listed below are present in your package:

• 1 x Full-Size Griddle (dimensions: 32.6 inches long x 18.7 inches wide)
• 2 x Silicone Anti-Scald Gloves
• 7 x Porcelain Steel Heat Plates (Flavorizer Bars)

Figure 3.1: Griddle dimensions and included silicone gloves.

4. Setup and Installation

Follow these steps to install the griddle inserts and flavorizer bars into your grill.

4.1. Installing Flavorizer Bars

1. Ensure your grill is completely cool and turned off. Disconnect the gas supply.
2. Carefully remove the existing cooking grates and old heat plates/flavorizer bars from your grill. Dispose of old parts responsibly.
3. Place the new DELSbbq porcelain steel heat plates (flavorizer bars) into the designated slots above the burners. Ensure they are seated correctly and evenly spaced.
4. Once installed, the flavorizer bars should appear neatly arranged above the burners.

Figure 4.1: Proper placement of flavorizer bars within the grill.

Figure 4.2: Before and after replacement of flavorizer bars.

4.2. Installing Griddle Insert

1. After installing the flavorizer bars, place the full-size griddle insert directly onto the grill grates or in place of a section of your cooking grates, depending on your grill model's design.
2. Ensure the griddle is stable and level before use.

5. Operating Instructions

5.1. Using the Griddle

1. Preheating: Turn on your grill burners to a medium-low setting. Allow the griddle to preheat for 10-15 minutes to achieve an even cooking temperature.
2. Cooking: Apply a thin layer of cooking oil to the griddle surface before placing food. The large cooking surface is ideal for preparing multiple items simultaneously.
3. Grease Management: The integrated grease trough helps prevent flare-ups by directing excess grease away from the burners.
4. Handling: Use the provided silicone anti-scald gloves when handling the hot griddle or other hot grill components. The custom handles on the griddle facilitate easy movement when cool.

Figure 5.1: Griddle in use with heat-resistant gloves.

Figure 5.2: Griddle features: custom handle, grease trough, and non-stick surface.

5.2. Benefits of Flavorizer Bars

The porcelain steel flavorizer bars offer several advantages:

• Corrosion Resistance: Designed for enhanced durability and resistance to rust.
• Flare-up Reduction: They prevent grease from dripping directly onto the burner tubes, significantly reducing flare-ups.
• Burner Protection: Shields the burner flames from direct contact with food drippings, prolonging burner life.
• Even Heat Distribution: Helps distribute heat more evenly across the cooking surface.

Figure 5.3: Material benefits of the porcelain enameled steel flavorizer bars.

6. Maintenance

Proper maintenance ensures the longevity and performance of your griddle and flavorizer bars.

6.1. Griddle Cleaning

1. Allow the griddle to cool down completely after use.
2. Scrape off any food residue with a griddle scraper or spatula.
3. Wipe the non-stick surface clean with a damp cloth or sponge. For stubborn residue, use warm soapy water and a non-abrasive scrubber.
4. Dry thoroughly to prevent rust.

6.2. Flavorizer Bar Cleaning

1. Ensure the flavorizer bars are adequately cooled before handling to prevent burns.
2. Remove the flavorizer bars from the grill.
3. Scrape off any accumulated grease or food particles. A stiff brush can be used.
4. Wash with warm soapy water, rinse, and dry completely before returning them to the grill.

7. Troubleshooting

If you encounter issues, review the following common solutions:

• Uneven Heating: Ensure flavorizer bars are correctly seated and burners are clean. Check for proper gas flow to all burners.
• Excessive Flare-ups: Verify flavorizer bars are in place and clean. Reduce the amount of fat in food or trim excess fat before cooking.
• Food Sticking to Griddle: Ensure the griddle is properly preheated and a thin layer of cooking oil is applied before adding food.

8. Specifications

• Full-Size Griddle Dimensions: 32.6 inches (length) x 18.7 inches (width)
• Flavorizer Bar Dimensions (each): 17.13 inches (length) x 2.28 inches (width)
• Flavorizer Bar Material: Porcelain Steel
• Compatibility: Weber Genesis II 400 Series, Weber Genesis II LX 400 Series (4-burner models)

9. Warranty and Support

DELSbbq stands by the quality of its products. If you experience any problems or have questions regarding your griddle inserts or flavorizer bars, please do not hesitate to contact the DELSbbq service team.

You can reach us through the Customer Questions & Answers section on the product page or via email. Our service team aims to respond to all inquiries within 24 hours.