Burly grill Medium

Burly grill 5-Piece Expander Rack Instruction Manual

Model: Medium Big Green Egg Replacement Kit

1. Introduction

The Burly grill 5-Piece Expander Rack is designed to enhance the versatility and cooking capacity of your Big Green Egg Medium grill. This system allows for multi-level direct and indirect cooking, providing ample space for various food items simultaneously. Constructed from durable 304 stainless steel, it offers excellent resistance to rust and corrosion, ensuring long-lasting performance.

Burly grill 5-Piece Expander Rack components

Image 1: Overview of the Burly grill 5-Piece Expander Rack components.

2. Product Components

The 5-Piece Expander Rack system includes the following components:

  • Main Base Rack: This forms the foundation of the system, designed to sit within your Big Green Egg.
  • ConvEGGtor Basket: A dedicated basket for holding heat deflectors or other accessories, facilitating indirect cooking.
  • Elevated Cooking Grid: A raised grid that sits above the main cooking surface, providing additional cooking area.
  • Two Stainless Steel Half Grids: These half-moon shaped grids can be used individually or together to create various cooking zones.
Exploded view of the 5-Piece Expander Rack components

Image 2: Exploded view showing the main base rack, ConvEGGtor basket, elevated grid, and half grids.

3. Setup Instructions

Follow these steps to set up your Burly grill Expander Rack:

  1. Place the Main Base Rack: Position the main base rack directly on top of the fire ring inside your Big Green Egg. Ensure it is stable and securely seated.
  2. Install ConvEGGtor Basket (for indirect cooking): Place the ConvEGGtor basket into the main base rack. This basket is designed to hold heat deflectors, creating an indirect cooking zone.
  3. Add Heat Deflectors (optional, for indirect cooking): If using for indirect cooking, place your half-moon heat deflectors (not included) into the ConvEGGtor basket. This prevents direct heat from reaching your food.
  4. Position Half Grids: The two stainless steel half grids can be placed on the main base rack or the elevated grid. They can be used to create direct or indirect cooking zones, or a combination of both.
  5. Install Elevated Cooking Grid: The elevated cooking grid can be placed on top of the main base rack or the half grids to create a second or third cooking level. This is particularly useful for increasing cooking capacity or for warming food. The sliding top rack offers easy access to food on the main grate.
Diagram showing cooking grid, elevated grid, stainless half grids, and ConvEGGtor basket dimensions

Image 3: Detailed view of the cooking grid, elevated grid, half grids, and ConvEGGtor basket with dimensions.

Video 1: This video demonstrates the assembly and use of a similar stainless steel grill expander cooking grate, showcasing its multi-level capabilities. Note: This video features a product from 'Charkettle Stainless Steel Grill Expander Cooking Grate' and is for illustrative purposes of expander rack functionality.

Video 2: This video illustrates the setup of a grate system, including the placement of heat deflectors and cooking grates for various cooking zones. Note: This video features a product from 'Cmanzhi S2C Grate System' and is for illustrative purposes of grate system assembly.

4. Operating Instructions

The Burly grill Expander Rack offers numerous cooking configurations:

  • Single Layer Direct Cooking: Place one or both half grids directly on the main base rack for high-heat searing or grilling.
  • Double Layer Cooking: Utilize the elevated cooking grid above the main base rack or half grids to cook different items at varying temperatures or to increase overall capacity.
  • Indirect Cooking: Place heat deflectors in the ConvEGGtor basket, then position your food on the half grids or elevated grid for slow cooking, smoking, or baking.
  • Raised and Sliding Grid: The elevated grid is designed to slide, allowing easy access to food on the lower grate without removing the entire top layer. This feature is ideal for checking doneness or basting.
Single layer cooking setup with a steak on the grill

Image 4: Example of a single layer cooking setup, ideal for direct grilling.

Double layer cooking setup with burgers, sausages, and vegetables

Image 5: Illustration of a double layer cooking setup, maximizing grill space for different foods.

Close-up of the sliding grid mechanism with hooks for stability

Image 6: Detail of the sliding grid mechanism, showing how hooks prevent tipping and provide a positive stop.

Video 3: This video demonstrates how a grill rack adds a larger cooking area, allowing for more food to be cooked simultaneously. Note: This video features a product from 'Dracarys Outdoor Products' and is for illustrative purposes of expanded cooking capacity.

Video 4: This video shows an expander rack adding additional cooking area, highlighting its utility for various grilling needs. Note: This video features a product from 'Dracarys Outdoor Products' and is for illustrative purposes of expanded cooking area.

Video 5: This video demonstrates the use of a cooking system for a Large Big Green Egg, showing how different components can be arranged for various cooking methods. Note: This video features a product from 'Onlyfire Outdoor LLC' and is for illustrative purposes of a cooking system, though for a larger grill size.

Video 6: This video showcases a BBQ expander rack kit, demonstrating its assembly and use for expanding grilling capabilities. Note: This video features a product from 'BONPAZ' and is for illustrative purposes of an expander rack kit.

Video 7: This video explains the function of a heat deflector ConvEGGtor for Big Green Egg accessories, crucial for indirect cooking. Note: This video features a product from 'BBQ Future' and is for illustrative purposes of a heat deflector.

5. Maintenance

To ensure the longevity and optimal performance of your Burly grill Expander Rack, follow these maintenance guidelines:

  • Cleaning: The 304 stainless steel components are dishwasher safe. For best results, clean after each use to prevent food buildup and maintain shine.
  • Storage: Store the components in a dry place when not in use to prevent any potential staining or damage, although the stainless steel is highly rust-resistant.
  • Inspection: Periodically inspect all components for any signs of wear or damage. While designed for durability, proper care extends product life.

6. Troubleshooting

No specific troubleshooting information is provided for this product. If you encounter any issues, please refer to the general troubleshooting guide for your Big Green Egg or contact Burly grill customer support.

7. Specifications

FeatureSpecification
BrandBurly grill
Model5-Piece Expander Rack (Medium)
Material304 Stainless Steel
ColorSilver
ShapeRound
Finish TypePolished
Item Weight3.34 Kilograms (7.34 pounds)
Package Dimensions16.18 x 16.06 x 6.77 inches
Dishwasher SafeYes
Oven SafeYes

8. Warranty and Support

For warranty information, product support, or to inquire about replacement parts, please contact Burly grill customer service directly. Keep your purchase receipt for warranty claims.

© 2026 Burly grill. All rights reserved.

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