1. Introduction and Overview
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your TYPHON Vigor 1.5 Electric Forklift. Please read this manual thoroughly before operating the equipment.
Key Features:
- 1.5 Ton Lifting Capacity: Capable of elevating loads up to 1.5 tons (3300 lbs).
- High Lifting Height: Achieves a lifting height of 4500mm across three stages, with a 1400mm free lift capability.
- Compact Design: Features a compact turning radius of 2210mm for agile navigation in tight spaces.
- Efficient Power: Equipped with a 60V/260Ah lithium battery, offering up to 10 hours of operational capability on a 6-8 hour charge.
- Precise Control: Hydraulic steering and solid tires ensure stability and precise maneuvering.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or death.
- Only trained and authorized personnel should operate the forklift.
- Always wear appropriate personal protective equipment (PPE), including safety shoes, hard hat, and high-visibility clothing.
- Perform a pre-operation inspection before each use.
- Ensure the load is stable and within the forklift's rated capacity.
- Maintain a safe distance from other personnel and obstacles.
- Never operate the forklift on uneven or unstable surfaces.
- Avoid sudden starts, stops, or turns.
- Lower forks completely when parking and engage the parking brake.
- Do not allow passengers on the forklift.
- Be aware of overhead clearances, especially when lifting loads.
3. Setup
Initial Inspection:
- Inspect the forklift for any visible damage from shipping.
- Check all fluid levels (hydraulic fluid, if applicable).
- Ensure tires are in good condition and properly inflated (for pneumatic tires) or free from damage (for solid tires).
- Verify that all controls are functioning correctly.
Battery Connection and Initial Charge:
The TYPHON Vigor 1.5 is equipped with a 60V/260Ah lithium battery. Before initial operation, ensure the battery is fully charged.
- Locate the charging port on the forklift.
- Connect the charger to a standard 110V outlet.
- Connect the charger cable to the forklift's charging port.
- Allow 6-8 hours for a full charge. The charging indicator will show completion.
- Disconnect the charger once charging is complete.
Image: The battery compartment of the TYPHON Vigor 1.5 Electric Forklift, showing the lithium battery and charging connections.
4. Operating Instructions
Starting the Forklift:
- Ensure the parking brake is engaged.
- Turn the key to the ON position.
- Check the dashboard for any warning lights or indicators.
Control Levers:
The TYPHON Vigor 1.5 features multiple control levers for precise operation:
- Lift Control Lever: Use to raise and lower the forks for height adjustments.
- Tilt Control Lever: Use to move the mast forward or backward, adjusting the fork's orientation.
- Lateral Fork Adjustment Lever: Use to adjust the forks laterally for precise load positioning.
- Lift Gear Lever: Use to move the forklift forward or reverse.
Image: Close-up of the control levers for the TYPHON Vigor 1.5 Electric Forklift, showing the lift, tilt, and lateral adjustment controls.
Maneuvering:
The forklift's hydraulic steering allows for navigation in tight spaces with a 360-degree radius. Always maintain a clear line of sight and be aware of your surroundings.
Video: Demonstrates the operation of the TYPHON Vigor 1.5 Electric Forklift, including lifting, tilting, lateral fork adjustment, and steering in a warehouse environment.
Video: Overview of the New TYPHON Vigor 1.5 Blue Electric Forklift, highlighting its features and operational capabilities.
5. Maintenance
Daily Checks:
- Check battery charge level.
- Inspect forks for damage or wear.
- Verify brake functionality.
- Ensure all lights and alarms are working.
- Clean the forklift to prevent dirt buildup.
Battery Maintenance:
- Charge the battery fully after each shift or when the charge level is low.
- Avoid overcharging or deep discharging the lithium battery.
- Keep battery terminals clean and free of corrosion.
Scheduled Maintenance:
Refer to the detailed service manual for recommended periodic maintenance schedules, including hydraulic system checks, lubrication points, and component inspections. Professional servicing is recommended for complex maintenance tasks.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Forklift does not start. | Low battery charge; Emergency stop engaged; Key switch off. | Charge battery; Disengage emergency stop; Turn key switch on. |
| Forks not lifting/lowering. | Low hydraulic fluid; Overload; Control lever malfunction. | Check hydraulic fluid; Reduce load; Inspect control levers. |
| Unusual noises during operation. | Loose components; Worn parts; Motor issue. | Inspect and tighten components; Contact service for inspection. |
For issues not listed above or persistent problems, please contact TYPHON customer support or a certified technician.
7. Specifications
| Specification | Value |
|---|---|
| Brand | TYPHON |
| Model Number | TYPH-0611B |
| Rated Load Capacity | 1500 kg (3300 Pounds) |
| Load Center | 500 mm |
| Total Weight | 2400 kg |
| Front Wheel Size | 6.50-10 |
| Rear Wheel Size | 5.00-8 |
| Front Track | 1020 mm |
| Rear Track | 870 mm |
| Wheelbase | 1580 mm |
| Overhang | 475 mm |
| Mast Tilt Angle / Tilt Angle | 12/15 degrees |
| Minimum Mast Height | 2130 mm |
| Free Lifting Height | 1400 mm |
| Lifting Height | 4500 mm |
| Maximum Mast Height | 3960 mm |
| Minimum Height of Mast from Ground | 110 mm |
| Minimum Ground Clearance of Frame | 120 mm |
| Height of Overhead Guardrail | 2090 mm |
| Seat Height | 990 mm |
| Total Length (including fork) | 3630 (1220) mm |
| Total Length (without fork) | 2410 mm |
| Overall Width | 1220 mm |
| Minimum Turning Radius | 2210 mm |
| Battery Capacity | 60V260Ah lithium battery |
| Maximum Slope Capacity, Loaded/Unloaded | 13/15 % |
Image: A detailed table outlining the technical specifications of the TYPHON Vigor 1.5 Electric Forklift.
8. Warranty and Support
TYPHON products are backed by a manufacturer's warranty. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official TYPHON website. For technical support, parts, or service inquiries, please contact TYPHON customer service.
Contact Information: Refer to your purchase documentation or the official TYPHON website for the most current contact details.
