VEVOR Air Shock Controller Kit

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your VEVOR Air Shock Controller Kit. This 12V 100PSI On Board Air Compressor System is designed to enhance the performance of your vehicle's air suspension, providing a smoother and more stable ride, especially when towing or carrying heavy loads. Please read this manual thoroughly before use to ensure proper function and safety.

Figure 1.1: VEVOR Air Shock Controller Kit main components.

2. Safety Information

Always observe the following safety precautions to prevent injury or damage to the product:

• Ensure the vehicle's ignition is off and the battery is disconnected before beginning installation.
• Wear appropriate personal protective equipment, including safety glasses and gloves.
• Do not exceed the maximum operating pressure of 100 PSI.
• Keep all hoses and wires at least 6 inches (15 cm) away from hot engine components or exhaust systems.
• Ensure all electrical connections are secure and properly insulated to prevent short circuits.
• Mount the compressor in a well-ventilated area, away from moisture and debris.
• If you are unsure about any installation step, consult a qualified automotive technician.

3. What's in the Box

The VEVOR Air Shock Controller Kit includes the following components:

Figure 3.1: Product dimensions and included accessories.

• 1 x Air Suspension Compressor Kit
• 1 x User Manual
• 1 x PA Tubing (6m)
• 1 x Air Pump
• 1 x Fuse Wire (20A)
• 8 x Nylon Cable Ties
• 1 x Remote Control Relay
• 1 x Control Panel Assembly
• 4 x Wire Connector Cap (HSC-3 Yellow)
• 2 x Terminal with Inner Hole
• 6 x Flanged Hex Bolts (M5*25)
• 2 x Quick Insert T-Connector (6mm)
• 1 x L-Shaped Hex Wrench (M3)
• 2 x 1-to-3 Terminal Blocks
• 1 x 6m Electrical Wire (Diameter 1.5mm)
• 1 x 3m Electrical Wire (Diameter 1.5mm)
• 4 x Self-Tapping Screw with Washer (M4*15 Flat Head)

4. Setup and Installation

Follow these steps for proper installation of your air shock controller kit. Ensure all components are securely fastened and connections are leak-proof.

4.1 Component Placement

• Compressor Mounting: Install the air compressor on the vehicle's frame rail, under the vehicle, or in another suitable location. Ensure it is at least 6 inches away from heat sources.
• Air Inlet Filter: The inlet filter should be kept away from heat sources and in a dry place. Install it at least 1.4 meters above the ground to avoid water intake. Use an extended hose for higher placement if necessary.
• Control Panel: Mount the control panel assembly within easy reach inside the vehicle, typically in the driver's cabin.

Figure 4.1: General installation diagram for the air shock controller kit.

4.2 Air Line Connections

• Prepare Tubing: Cut the PA air tubing clean and square using a razor blade for a precise fit.
• Secure Connections: Push the air tubing fully into the fittings until it locks in place. Ensure a snug fit between all components and the air line, avoiding any kinks or sharp bends that could restrict airflow or cause leaks.
• Single Path System: The system uses a single path to evenly distribute air pressure to both air springs, ensuring stable lifting.

Figure 4.2: Single Path System for even air distribution.

4.3 Electrical Connections

• Connect the compressor to a 12V battery source. Use the provided high-temperature-resistant cables and ensure proper fusing (20A fuse wire included).
• Connect the control panel and remote control relay according to the wiring diagram provided in the full installation guide (not included in this summary).

5. Operating Instructions

The VEVOR Air Shock Controller Kit offers convenient control options to adjust your air suspension system.

5.1 Inflation and Pressure Adjustment

• The compressor supports up to 100 PSI and is compatible with air suspension systems ranging from 2500 lbs to 7500 lbs.
• Use the control panel or remote control to inflate or deflate the air springs to your desired pressure.
• The system automatically maintains the preset air pressure for consistent performance.

Figure 5.1: Pressure gauge button control and remote control for air adjustment.

Figure 5.2: The 100PSI air compressor regulates air spring pressure for optimal ride height.

5.2 Remote Control Operation

The included remote control allows for convenient adjustment of the air suspension from outside the vehicle. Refer to the remote control's specific instructions for pairing and function details.

Figure 5.3: Remote control in use for adjusting air suspension.

6. Maintenance

Regular maintenance ensures the longevity and optimal performance of your VEVOR Air Shock Controller Kit.

• Inspect Air Lines: Periodically check all air hoses for signs of wear, kinks, or leaks. Replace any damaged hoses immediately.
• Check Electrical Connections: Ensure all electrical connections remain tight and free from corrosion.
• Clean Compressor: Keep the compressor unit clean and free of dirt, dust, and debris. This helps prevent overheating and ensures efficient operation.
• Air Filter: Inspect and clean or replace the air inlet filter as needed to ensure clean air intake for the compressor.

7. Troubleshooting

If you encounter issues with your air shock controller kit, refer to the following common problems and solutions:

If the problem persists after attempting these solutions, please contact VEVOR customer support.

8. Specifications

9. Warranty and Support

VEVOR products are designed for durability and reliable performance. For technical support, warranty information, or to register your product for an E-Warranty Certificate, please visit the official VEVOR support website.

VEVOR Support: www.vevor.com/support

Please have your model number (D0836002) and purchase details ready when contacting support.