ECO-WORTHY 600W Solar Panel Tracker System User Manual

1. Introduction

The ECO-WORTHY 600W Solar Panel Tracker System is designed to maximize solar energy capture by automatically adjusting the solar panels' orientation to follow the sun's movement throughout the day. This single-axis tracking system, combined with high-efficiency bifacial monocrystalline solar panels, significantly enhances power generation compared to traditional fixed mounts. This manual provides detailed instructions for the assembly, operation, and maintenance of your solar tracking system.

2. Product Components

The ECO-WORTHY 600W Solar Panel Tracker System includes the following main components and accessories:

Figure 2.1: Overview of System Components

3. Setup & Installation

Follow these steps carefully for proper installation of your ECO-WORTHY Solar Panel Tracker System. A video guide is also provided for visual assistance.

Step 3.1: Place the Main Pole

Identify the main pole. Use a compass to correctly orient the main pole, ensuring the marked directions (South, North, West, East) align with true geographical directions. The main pole must be installed on a solid concrete ground or pier. The recommended concrete base size is 600mm x 600mm x 70mm cube. Secure the main pole using the provided expansion bolts.

Figure 3.1.1: Orienting the Main Pole with a Compass

Step 3.2: Install the B-Rod

From Screw Bag 2, take out the M16xM12x55mm hex socket cap bolt and M12 flange nut. Install the B-Rod onto the main pole. Securely fix it with the bolts and nuts.

Figure 3.2.1: Attaching the B-Rod

Step 3.3: Install the C-Rod

From Screw Bag 3, retrieve two M8x40mm hex socket shoulder screws and two M8 flange nuts. Install the C-Rod onto the B-Rod. Secure it firmly with the screw nuts.

Figure 3.3.1: Attaching the C-Rod

Step 3.4: Install the D-Rod

From Screw Bag 4, take out four M8x80mm hex socket cap bolts, four M8 flange nuts, four M8 elastic washers, and four 8x16x1mm flat washers. Place the D-Rod onto the B-Rod and secure it using these components.

Figure 3.4.1: Attaching the D-Rod

Step 3.5: Install the E-Rod

Take out the two E-Rods. From Screw Bag 5, retrieve eight M8x80mm hex socket cap bolts, eight M8 flange nuts, eight M8 elastic washers, and eight 8x16x1mm flat washers. Install and fix the E-Rods from top to bottom using these fasteners.

Figure 3.5.1: Attaching the E-Rods

Step 3.6: Install Linear Actuator Stands

From Screw Bag 7, take out six M8x25mm hex socket cap bolts. Use these bolts to install the two silver linear actuator stands and the white linear actuator stand onto the frame.

Figure 3.6.1: Installing Actuator Stands

Step 3.7: Install Manual Rod Rack and Manual Rod

Fix the manual rod rack to the main pole using two M8x25mm hex socket cap bolts. Connect the B-Rod and the manual rod with an M6x35mm latch. Then, fix the manual rod to the manual rod rack using a 8xM6x30mm hex socket shoulder screw, two 8x24x2mm flat washers, and an M6 flange nut.

Figure 3.7.1: Manual Rod and Rack Assembly

Step 3.8: Install 300mm Linear Actuator

From Screw Bag 8, take out two M6x35mm latches and R-type cotter pins. Install the 300mm linear actuator into its designated position on the tracker frame, securing it with the retrieved components.

Figure 3.8.1: Linear Actuator Installation

Step 3.9: Place Channel Steel and Steel Connectors

Take out four pieces of 41x21x1.5mm-1150mm channel steel. Place them onto the E-Rods. Connect these channel steel pieces using two U-shaped connectors and two steel connectors. From Screw Bag 6, take out four M6x30x50mm square U-bolts, eight M10x30mm hexagonal socket cap bolts, eight M10 flange nuts, and six M6 flange nuts. Use these to securely fix the channel steel to the E-Rod.

Figure 3.9.1: Channel Steel Assembly

Step 3.10: Install the Sunlight Sensor

From Screw Bag 10, retrieve three M5x10mm hex socket cap bolts, two M8x25mm hex socket cap bolts, and two M8 flange nuts. Install the sunlight sensor rack onto the channel steel. After the rack is installed, mount the sunlight sensor onto the sunlight sensor rack, ensuring it faces the direction indicated in the diagram for optimal sun tracking.

Figure 3.10.1: Sunlight Sensor Installation

Step 3.11: Install Solar Panels

Carefully place the solar panels onto the single-axis solar tracker's channel steel. From Screw Bag 11, take out sixteen solar panel middle clamps and sixteen M8x22mm hex socket cap bolts. Use these components to securely install and fix the solar panels to the channel steel.

Figure 3.11.1: Solar Panels Mounted on Tracker

Step 3.12: Install Solar Tracker Controller

Install the solar tracker controller onto the main pole. Secure it using two M6x10mm hex socket cap bolts. Ensure all wiring connections from the solar panels and linear actuator are properly connected to the controller as per the wiring diagram (refer to controller manual for specific wiring details if needed).

Figure 3.12.1: Solar Tracker Controller Installation

4. Operating Instructions

The ECO-WORTHY Solar Panel Tracker System is designed for ease of use with intelligent tracking capabilities.

• Automatic Tracking Sunlight Mode: The system automatically tracks the sun's movement. Short press the 'SET' button to activate automatic tracking.
• One-Click Flat Bracket Mode: For situations requiring a flat panel position (e.g., during strong winds or for maintenance), long press the 'FLAT(M)' button for 3 seconds to manually set the brackets to a flat position. Long press again for 3 seconds to exit manual mode.
• Smart Screen Display: The controller features a smart screen display that shows battery capacity, working interface, and other operational information.
• Weatherproof Design: The controller is IP67 waterproof, ensuring reliable operation even in rainy conditions.

Figure 4.1: Solar Tracker Controller Interface

5. Maintenance

Regular maintenance ensures the longevity and optimal performance of your solar tracking system.

• Panel Cleaning: Periodically clean the surface of the solar panels to remove dust, dirt, and debris that can reduce efficiency. Use a soft cloth and water.
• Structural Inspection: Annually inspect all bolts, nuts, and connections for tightness. Re-tighten any loose fasteners to ensure structural integrity.
• Actuator and Moving Parts: Check the linear actuator and other moving parts for any signs of wear or obstruction. Keep them free from debris. Lubricate moving joints as recommended by the manufacturer (refer to specific component manuals if available).
• Cable Management: Ensure all cables are securely fastened and not exposed to sharp edges or excessive tension. Inspect for any signs of damage or fraying.
• Weather Preparedness: In anticipation of extreme weather conditions (e.g., very strong winds, heavy snow), consider activating the 'Flat Bracket Mode' to protect the panels and tracker mechanism. The system is designed to withstand strong winds up to 17.2 m/s.

Figure 5.1: System Durability in Adverse Weather

6. Troubleshooting

If you encounter issues with your solar tracker system, refer to the following common problems and their solutions:

For issues not listed above or if solutions do not resolve the problem, please contact ECO-WORTHY customer support.

7. Specifications

Key specifications for the ECO-WORTHY 600W Solar Panel Tracker System:

8. Warranty & Support

ECO-WORTHY provides comprehensive quality support for its products:

• Main Frame: 3 years of quality support, with an additional 2 years available (total 5 years).
• Controller: 3 years of quality support.
• Other Accessories: 1 year of quality support.

For technical assistance, warranty claims, or any product-related inquiries, please contact ECO-WORTHY customer service through their official channels or the platform where the product was purchased. Please have your model number (L02M195TM-T1-3) and purchase details ready when contacting support.