JOYSOG Ebike Controller Kit with EN06 LCD Display User Manual

Product Overview

This JOYSOG Ebike Controller Kit is designed for 36V, 48V, and 52V electric bicycles, supporting up to 1500W peak power. It features a 3-mode control system (Hall sensor mode, Non-Hall mode, and Self-learning function) for efficient and adaptable motor operation. The kit includes the controller and an EN06 LCD display for clear data visualization and control.

The controller is built with multiple protection features, including over/under voltage, over current, overload, overheating, anti-runaway, and locked-motor protection, ensuring safe and stable operation.

Image: JOYSOG Ebike Controller Kit with EN06 LCD Display components.

Setup and Installation

Careful wiring is crucial for proper function. Refer to the wiring diagram and follow the steps below.

Component Overview

Image: The Ebike Controller showing its various wiring harnesses for connection.

Wiring Instructions

1. Step 1: Initial Connections
   Connect the battery, motor phase wires, motor Hall wires, and the EN06 LCD display to the controller. Ensure all connections are secure and match the corresponding plugs.

Image: Detailed wiring diagram illustrating connections for battery, motor phase, motor Hall, and display.
2. Step 2: Power On Display
   Turn on the display using the NFC card (if applicable) or by long-pressing the power button.
3. Step 3: Self-Learning Function
   Connect the two white self-learning wires. The motor will rotate automatically, and the controller will pair with the motor. Disconnect these wires after approximately 10 seconds. This process corrects any incorrect 3-phase combination between the motor and controller.
4. Step 4: Connect Throttle and Other Function Wires
   Connect the throttle and any other function wires (e.g., brake levers, PAS sensor, lights) as required.


Image: Close-up of the XT60 power connector, typically used for battery connection.

Installation Video Guide

Operating Instructions

The EN06 LCD display provides essential information and allows for parameter adjustments.

EN06 LCD Display

Image: The EN06 LCD Display, showing its interface and control buttons.

Image: Technical drawing showing the dimensions of the EN06 LCD Display (212x86.5x48.5mm).

Display Functions

• Power On/Off: Long press the power button to turn the display on or off.
• Assist Level: Use the '+' and '-' buttons to adjust the 5-speed level for throttle and Pedal Assist System (PAS).
• Information Display: The display shows current speed, average speed, maximum speed, trip distance, odometer, riding time, and current battery voltage.
• Cruise Assist Mode: From the home page, long press the 'Up' key to enter or exit cruise assist mode.

Parameter Settings

To access the settings menu, long press the 'Up' and 'Down' keys simultaneously. The menu provides 20 parameters (P01-P20) for configuration. Refer to the detailed product manual for specific parameter definitions and adjustment ranges.

• P03: Adjust battery voltage (e.g., 36V, 48V, 52V).
• Other parameters control aspects like wheel diameter, speed limits, and more.

Troubleshooting

This section addresses common issues and solutions for the Ebike Controller Kit.

Motor Operation Modes

• Hall Sensor Mode (Sine Wave Mode): Standard operation for motors with functional Hall sensors.
• Non-Hall Mode (Square Wave Mode): If your motor's Hall sensor is damaged or incompatible, the controller will automatically switch to square wave mode, allowing continued operation.
• Self-Learning Function: If the motor rotation direction is incorrect or there's a 3-phase combination issue, use the self-learning function (as described in Setup) to correct it.

Protection Features

The controller includes built-in protections to prevent damage:

• Over/Under Voltage Protection: Safeguards against battery voltage extremes.
• Over Current Protection: Prevents excessive current draw.
• Overload Protection: Protects the motor and controller from excessive load.
• Overheating Protection: Monitors and manages internal temperature.
• Anti-Runaway Protection: Enhances safety by preventing unintended acceleration.
• Locked-Motor Protection: Detects and responds to motor lock-up conditions.

If an error occurs, check all connections and refer to the full product manual for specific error codes and advanced troubleshooting steps.

Specifications

Maintenance

To ensure the longevity and optimal performance of your Ebike Controller Kit, follow these general maintenance guidelines:

• Regular Inspection: Periodically check all wiring connections for tightness and signs of wear or damage.
• Cleanliness: Keep the controller and display clean and free from dust, dirt, and moisture. Use a soft, dry cloth for cleaning. Avoid using harsh chemicals or abrasive materials.
• Environmental Protection: While the controller has an IP65 waterproof rating, avoid prolonged exposure to heavy rain or submersion in water to prevent potential damage.
• Cable Management: Ensure cables are neatly routed and secured to prevent snagging or abrasion during riding.

Warranty and Support

For warranty information, please refer to the documentation provided with your purchase or contact the seller directly. Keep your proof of purchase for any warranty claims.

If you encounter any issues or require technical assistance, please contact JOYSOG customer support or the retailer from whom you purchased the product. Provide your product model and a detailed description of the issue for efficient support.