1. Introduction
This manual provides detailed instructions for the safe and effective use of the AutoLine Pro Automotive Smoke Machine, Model 01. This device is designed for detecting leaks in automotive systems such as EVAP, vacuum, and exhaust systems.
Key Features
- Integrated 1-PSI Air Compressor: Eliminates the need for an external air compressor. Operates using a vehicle's 12V battery. The 1-PSI pressure is standard for automotive leak testing and safe for EVAP systems.
- Premium Ceramic Cartridge: Features a durable ceramic heating element for consistent, high-volume smoke generation, aiding in the detection of small leaks.
- Compact Design: Facilitates easy storage and transport.
- OEM Approved Smoke Fluid Included: Supplied with 800 minutes of high-output smoke fluid, safe for all systems and sensors.
2. Safety Information
Read all safety warnings and instructions before operating this device. Failure to follow these instructions may result in electric shock, fire, or serious injury.
- Always operate the smoke machine in a well-ventilated area.
- Wear appropriate personal protective equipment, including safety glasses and gloves.
- Do not inhale the smoke directly.
- Ensure the vehicle's engine is off and cool before performing any leak tests.
- Connect the power clamps correctly: red to positive (+), black to negative (-). Incorrect connection can damage the device or vehicle.
- Do not overfill the smoke fluid reservoir.
- Keep the device away from open flames or high temperatures.
- Store the smoke fluid in a cool, dry place, out of reach of children.
- Do not use the device if it is damaged or malfunctioning.
3. Package Contents
Verify that all items are present in the package:
- AutoLine Pro Automotive Smoke Machine (Model 01)
- OEM Approved Smoke Fluid (8 oz bottle)
- Power Cables with Alligator Clamps
- Smoke Hose
- EVAP Service Port Adapter (for visual reference, not included with all kits)
- Various adapters and plugs for different system connections
Image: AutoLine Pro Automotive Smoke Machine with included accessories.
4. Product Overview
Components
Image: Front view of the smoke machine, showing the main unit and hanging hook.
Image: Side view highlighting the built-in air compressor vents. No external compressor is needed.
Image: Product dimensions (approximately 10"D x 6"W x 6"H).
Image: Internal diagram illustrating the ceramic cartridge heating element.
Image: Comparison showing benefits of ceramic cartridge (protected, stable output, reduced odor, long-lasting) over traditional heat coils.
5. Setup
5.1 Adding Smoke Fluid
- Ensure the smoke machine is turned off and disconnected from power.
- Locate the fluid reservoir cap on the top of the unit.
- Carefully pour the provided AutoLine Pro Smoke Fluid into the reservoir. Do not overfill.
- Securely replace the reservoir cap.
Image: AutoLine Pro Smoke Fluid bottle, essential for smoke generation.
5.2 Power Connection
- Connect the red alligator clamp to the positive (+) terminal of a 12V vehicle battery.
- Connect the black alligator clamp to the negative (-) terminal of the 12V vehicle battery.
- Ensure connections are secure.
5.3 Initial Checks
- Before starting, ensure all hoses and connections are properly secured to the smoke machine.
- Confirm the smoke fluid level is adequate.
6. Operating Instructions
6.1 Performing a Leak Test
- Prepare the vehicle system for testing. This may involve blocking certain openings or disconnecting components as per vehicle-specific service procedures.
- Connect the smoke hose from the machine to the system being tested (e.g., intake manifold, EVAP line, exhaust pipe). Use appropriate adapters as needed.
- Turn on the smoke machine using the power switch.
- Allow a few moments for the machine to generate smoke. Smoke will begin to exit the hose.
- Observe the system for smoke escaping, which indicates a leak.
- Once the leak is identified or testing is complete, turn off the smoke machine.
- Disconnect the power clamps from the vehicle battery.
- Remove the smoke hose and any adapters from the vehicle system.
Image: Diagram illustrating common areas for smoke testing, including intake, engine block, EVAP, and exhaust systems across various vehicle types.
6.2 EVAP System Testing
When testing EVAP systems, it is crucial to maintain pressure below 1 PSI to prevent damage. The Model 01's built-in compressor is designed to operate at this safe pressure.
- Locate the EVAP service port on the vehicle.
- Connect the EVAP service port adapter (if included or purchased separately) to the vehicle's EVAP service port.
- Connect the smoke hose to the adapter.
- Proceed with the leak test as described in Section 6.1.
Image: An EVAP service port adapter, used for connecting the smoke machine to the vehicle's EVAP system.
7. Maintenance
7.1 Cleaning
- After each use, wipe down the exterior of the machine with a clean, dry cloth.
- Ensure no smoke fluid residue is left on external surfaces.
7.2 Fluid Management
- Regularly check the smoke fluid level. Refill as needed with AutoLine Pro Smoke Fluid.
- Do not allow the machine to run dry, as this can damage the heating element.
7.3 Storage
- Store the smoke machine in a cool, dry place, away from direct sunlight and extreme temperatures.
- Keep all accessories organized and protected.
8. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| No smoke output | Low or no smoke fluid Incorrect power connection Machine not turned on Heating element issue | Refill smoke fluid Check battery connections (red to +, black to -) Ensure power switch is ON Contact customer support |
| Weak smoke output | Low smoke fluid Insufficient warm-up time Clogged hose/nozzle | Refill smoke fluid Allow 5-10 minutes for machine to heat up Check and clear any obstructions in the hose or nozzle |
| Machine not powering on | No power from battery Incorrect power connection Blown fuse (internal) | Check vehicle battery voltage Verify correct power clamp connections Contact customer support for fuse replacement |
| Smoke leaking from machine body | Loose connections Internal seal damage | Check all external hose connections Contact customer support |
9. Specifications
| Feature | Specification |
|---|---|
| Model Number | ASM-GREEN-PA (Model 01) |
| Power Source | 12V DC (Vehicle Battery) |
| Operating Pressure | 1 PSI (Built-in Air Compressor) |
| Heating Element | Premium Ceramic Cartridge |
| Product Dimensions | 10"D x 6"W x 6"H |
| Item Weight | 4.5 Pounds |
| Included Components | Smoke Machine, Smoke Fluid, Power Cables, Smoke Hose, Adapters |
| UPC | 850032284424 |
10. Warranty and Support
10.1 Warranty Information
The AutoLine Pro Automotive Smoke Machine Model 01 comes with a THREE-YEAR WARRANTY covering manufacturer and operational defects. In the event of a defect, AutoLine Pro will replace the unit or parts.
10.2 Customer Support
For any questions, technical assistance, or warranty claims, please contact AutoLine Pro customer support. Support is available 24/7.
Please refer to the official AutoLine Pro website or your purchase documentation for the most current contact information.