1. Introduction
This manual provides essential information for the safe and effective installation, operation, and maintenance of the Generic Blodgett 216-80068 Temperature Control Kit. This kit is designed as a replacement temperature control for Blodgett Mark V KFC ovens, ensuring precise temperature regulation for optimal cooking performance. Please read all instructions carefully before proceeding with installation or operation.
Image 1.1: The Blodgett 216-80068 Temperature Control Kit. This image shows the complete kit, including the main control unit and associated components.
2. Safety Information
Always observe the following safety precautions:
- Disconnect power to the oven before attempting any installation or maintenance.
- Installation should only be performed by qualified personnel.
- Wear appropriate personal protective equipment (PPE), such as gloves and eye protection.
- Ensure all electrical connections are secure and comply with local electrical codes.
- Do not operate the oven if the temperature control kit appears damaged.
3. Setup and Installation
This section outlines the general steps for installing the temperature control kit. Refer to your specific Blodgett Mark V KFC oven service manual for detailed wiring diagrams and component locations.
3.1. Preparation
- Turn off and disconnect the main power supply to the Blodgett oven.
- Allow the oven to cool completely before beginning work.
- Gather necessary tools, which may include screwdrivers, wire strippers, and a multimeter.
3.2. Removal of Old Control
- Access the existing temperature control unit within the oven's control panel.
- Carefully label all wires connected to the old control before disconnecting them. Take photographs for reference if necessary.
- Remove the mounting screws or clips securing the old control and carefully extract it.
3.3. Installation of New Control
- Position the new 216-80068 Temperature Control Kit in the designated location.
- Secure the new control using the appropriate mounting hardware.
- Connect the labeled wires to the corresponding terminals on the new control. Ensure all connections are tight and secure.
- Verify that the temperature sensor (thermocouple or thermistor) is correctly installed and positioned within the oven cavity according to the oven manufacturer's specifications.
- Close and secure the oven's control panel.
4. Operating Instructions
Once installed, the temperature control kit will regulate the oven's temperature. The following steps describe general operation:
- Restore power to the oven.
- Turn on the oven using its main power switch.
- Set the desired cooking temperature using the oven's control interface. The 216-80068 kit is designed for 350 TDC (Temperature Differential Control) applications, meaning it will maintain the set temperature with a specific differential.
- Monitor the oven's temperature display to ensure it reaches and maintains the set point.
- If the oven fails to heat or maintain temperature, refer to the Troubleshooting section.
5. Maintenance
Regular maintenance helps ensure the longevity and accuracy of your temperature control kit.
5.1. Cleaning
- Periodically inspect the control panel area for dust and debris.
- With power disconnected, gently wipe the exterior of the control unit with a dry, soft cloth. Do not use abrasive cleaners or solvents.
5.2. Inspection
- Annually, or as part of routine oven maintenance, inspect all wiring connections to the temperature control kit for signs of wear, corrosion, or looseness.
- Check the temperature sensor for physical damage or buildup that could affect its accuracy.
6. Troubleshooting
If you encounter issues with your temperature control kit, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Oven not heating | No power to control; faulty wiring; sensor issue; control unit failure. | Check power supply; verify wiring connections; inspect sensor; consult a qualified technician for control unit diagnosis. |
| Inaccurate temperature readings | Damaged or improperly placed sensor; calibration issue. | Inspect and reposition sensor; replace sensor if damaged; consult oven service manual for calibration procedures. |
| Oven overheating or underheating | Control unit malfunction; sensor issue; relay failure. | Verify sensor integrity; contact a qualified technician for diagnosis and repair or replacement of the control unit. |
If troubleshooting steps do not resolve the issue, contact a qualified service technician or the product supplier for assistance.
7. Specifications
| Feature | Detail |
|---|---|
| Model Number | 216-80068 |
| Compatibility | Blodgett Mark V KFC Ovens |
| Temperature Control Type | 350 TDC (Temperature Differential Control) |
| Manufacturer | Fits Blodgett (Generic Brand) |
| Color | Green |
| Display Type | LCD or LED |
8. Warranty and Support
For warranty information or technical support regarding the Generic Blodgett 216-80068 Temperature Control Kit, please refer to the documentation provided at the time of purchase or contact the seller directly. Keep your purchase receipt as proof of purchase.
For general inquiries or further assistance, you may also visit the manufacturer's website or contact their customer service department.
