1. Introduction
This manual provides detailed instructions for the safe and effective installation, operation, and maintenance of your Fabbri ALU VIVA 3 120cm Universal Aluminum Rail Roof Rack. Please read this manual thoroughly before attempting to install or use the product. Retain this manual for future reference.
2. Safety Information
Always prioritize safety when handling and using the roof rack. Failure to follow these instructions may result in property damage, injury, or death.
- Load Capacity: Do not exceed the maximum load capacity of 75 kg (165 lbs) for the roof rack. Also, adhere to your vehicle manufacturer's recommended roof load limit, using the lower of the two values.
- Secure Loads: Always ensure that all items placed on the roof rack are securely fastened using appropriate straps or tie-downs. Check the security of the load before and during your journey.
- Driving Speed: Adjust your driving speed according to road conditions, weather, and the load being carried. Avoid sudden maneuvers, braking, or acceleration.
- Regular Checks: Periodically check all mounting bolts, straps, and fasteners to ensure they remain tight and secure, especially after driving on rough roads or at high speeds.
- Clearance: Be aware of the increased height of your vehicle when the roof rack is installed, especially when entering garages, car washes, or low-clearance areas.
- Installation: Ensure the roof rack is correctly installed according to the instructions provided. Incorrect installation can lead to detachment and serious accidents.
3. Package Contents
Before beginning installation, verify that all components are present and undamaged. If any parts are missing or damaged, contact your retailer.
- 2 x Fabbri ALU VIVA 3 120cm Aluminum Roof Bars
- 4 x Mounting Feet with Rubberized Protection
- 4 x 4-Lock Anti-Theft Keys
- Installation Hardware (bolts, washers, etc.)
- Instruction Manual
4. Setup and Installation
The Fabbri ALU VIVA 3 roof rack is designed for quick and convenient mounting on vehicles with open or integrated roof rails. Follow these steps carefully for proper installation.
- Prepare the Vehicle: Ensure your vehicle's roof rails are clean and free from debris.
- Assemble Mounting Feet: Attach the mounting feet to the aluminum roof bars. The design allows for easy adjustment to fit various rail widths. Ensure the rubberized paint protection on the fixing points is correctly positioned to prevent damage to your vehicle's rails.
- Position the Bars: Place the assembled roof bars onto your vehicle's roof rails. Adjust their position to be parallel and evenly spaced, typically over the strongest points of the roof rails.
- Secure the Clamps: Tighten the clamping mechanism on each mounting foot. The system is designed to securely grip the rails. Ensure the T-insert buttonhole with rubber stopper is correctly engaged. Tighten all bolts evenly until the bars are firmly secured to the rails. Do not overtighten.
- Install Anti-Theft Locks: Insert and lock the 4-Lock Anti-Theft keys into each mounting foot. This provides security for your roof rack.
- Final Check: Gently pull and push on each roof bar to confirm it is securely attached and does not move. Re-check all fasteners after the first few kilometers of driving.
Figure 1: Close-up of the mounting foot showing secure attachment to a vehicle's roof rail. Note the integrated lock and rubberized protection.
Figure 2: The Fabbri ALU VIVA 3 120cm aluminum roof rack bar, illustrating its aerodynamic profile and integrated mounting feet.
5. Operating Instructions
Once installed, the Fabbri ALU VIVA 3 roof rack is ready for use. Its aerodynamic profile helps minimize wind noise and drag.
- Loading: Distribute the load evenly across the roof bars. Place heavier items at the bottom and center.
- Securing Loads: Use appropriate tie-down straps, nets, or specialized carriers (e.g., bike racks, ski carriers) to secure your cargo. Ensure there is no movement of the load during transit.
- Weight Limit: Never exceed the maximum load capacity of 75 kg. This includes the weight of the roof rack itself and any accessories.
- Driving Dynamics: Be aware that carrying a load on the roof can affect your vehicle's handling, braking, and fuel consumption. Drive cautiously.
6. Maintenance
Regular maintenance will ensure the longevity and safe operation of your Fabbri roof rack.
- Cleaning: Clean the aluminum bars and plastic components with mild soap and water. Avoid abrasive cleaners or solvents that could damage the finish or rubber parts.
- Inspection: Periodically inspect all components for signs of wear, damage, or corrosion. Pay close attention to the mounting feet, rubber pads, and locking mechanisms.
- Fastener Check: Re-tighten all bolts and fasteners as needed, especially after prolonged use or exposure to vibrations.
- Storage: If removing the roof rack for extended periods, store it in a dry, protected area away from direct sunlight and extreme temperatures.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Roof rack feels loose after installation | Fasteners not tightened sufficiently. | Re-tighten all mounting bolts evenly. Ensure rubber pads are correctly seated. |
| Excessive wind noise | Improper positioning or unsecured accessories. | Adjust bar position. Ensure all accessories are securely mounted and empty carriers are closed. |
| Keys do not turn in locks | Lock mechanism is dirty or corroded. | Apply a small amount of graphite lubricant or a specialized lock lubricant to the keyhole. |
| Damage to vehicle roof rails | Incorrect installation or missing rubber protection. | Ensure rubberized paint protection is correctly positioned during installation. Do not overtighten. |
8. Specifications
- Model: Fabbri ALU VIVA 3
- Bar Length: 120 cm
- Material: Anodized Aluminum, Rubber
- Color: Grey
- Load Capacity: 75 kg (165 lbs)
- Mounting Type: Railing mount system (for open and integrated rails)
- Security: 4-Lock Anti-Theft Keyed system
- Product Dimensions (L x W x H): 120 x 12 x 12 cm
- Item Weight: 7 kg
9. Warranty and Support
Fabbri products are manufactured to high standards. For warranty information, please refer to the documentation provided at the time of purchase or contact your retailer. For technical support or inquiries regarding spare parts, please contact Fabbri customer service or your authorized dealer.