Automatic Dough Divider Rounder User Manual

Introduction

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your TXMACHINE Automatic Dough Divider Rounder. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent damage or injury.

Safety Instructions

Always ensure the machine is properly grounded before use.
Do not operate the machine with wet hands or in wet conditions.
Keep hands and loose clothing away from moving parts during operation.
Disconnect power before cleaning, maintenance, or when the machine is not in use.
Ensure all safety guards are in place and functioning correctly before starting the machine.
Use only the specified voltage (110V or 220V) for your model.

Product Overview

Features:

Adjustable dough ball weight: 2g-500g (0.07oz-17.63oz).
Adjustable dough ball diameter: 1cm-7cm (0.39inch-2.75inch).
Dual motors for conveyor belt and rounder.
Thickened conveyor belt for durability and smooth operation.
User-friendly control panel with adjustable functions.
High automation for consistent product size and increased efficiency.
Equipped with a large capacity hopper.

Components:

The Automatic Dough Divider Rounder consists of several key components:

Dough Hopper: Where raw dough is loaded.
Dividing Mechanism: Cuts dough into precise portions.
Rounding Mechanism: Shapes dough portions into uniform balls.
Conveyor Belt: Transports dough balls from the rounding mechanism.
Control Panel: For adjusting settings such as dough weight, diameter, and speed.
Adjustable Molds: Allows for various dough sizes and shapes.

Automatic Dough Divider Rounder Machine with conveyor belt

Figure 1: Overview of the Automatic Dough Divider Rounder Machine with its conveyor belt and main components.

Adjustable size feature of the dough rounder

Figure 2: The handwheel for adjusting the dough ball diameter from 0.39 to 2.75 inches.

Figure 3: The large capacity hopper designed to process more dough at once.

Setup

Unpacking: Carefully remove the machine from its packaging. Inspect for any shipping damage.
Placement: Place the machine on a stable, level surface capable of supporting its weight (220.46LB/100kg for dough rounder, 462.97LB/210kg for pneumatic electric model). Ensure adequate space for operation and maintenance.
Power Connection: Connect the machine to a compatible power outlet (110V or 220V as per your model). Ensure the power supply matches the machine's requirements.
Initial Cleaning: Before first use, clean all food-contact surfaces with a food-grade sanitizer.
Mold Installation: Install the appropriate mold for your desired dough ball size. The machine supports various molds for different needs.

Operating Instructions

Power On: Turn on the main power switch.
Adjust Settings: Use the control panel to set the desired dough ball weight (2g-500g) and diameter (1cm-7cm). The rounding speed is also adjustable.
Load Dough: Place prepared dough into the hopper. Ensure the dough consistency is suitable for machine processing.
Start Operation: Press the start button. The machine will begin dividing and rounding the dough automatically.
Monitor Process: Observe the dough balls as they are formed and transported by the conveyor belt. Adjust settings if necessary to achieve desired results.
Collection: Collect the formed dough balls from the end of the conveyor belt.
Power Off: After use, turn off the machine and disconnect from the power supply.

Video 1: Demonstration of the dough divider and rounder machine in operation, showing dough being divided and rounded into uniform balls.

Maintenance

Daily Cleaning:

After each use, disconnect power and clean all dough-contact surfaces.
Remove any dough residue from the hopper, dividing mechanism, rounding mechanism, and conveyor belt.
Use a damp cloth and mild detergent for cleaning. Do not use abrasive cleaners or high-pressure water.
Ensure all parts are thoroughly dried before reassembly or next use.

Regular Inspection:

Periodically check the conveyor belt for wear and tear.
Inspect all moving parts for proper lubrication and smooth operation.
Ensure all electrical connections are secure and free from damage.
Check the molds for any damage or excessive wear.

Troubleshooting

Problem	Possible Cause	Solution
Machine does not power on.	No power supply; loose connection; tripped circuit breaker.	Check power cord, outlet, and circuit breaker. Ensure proper voltage.
Dough not dividing or rounding properly.	Incorrect dough consistency; clogged mechanism; incorrect settings.	Adjust dough consistency; clean dividing/rounding parts; verify settings on control panel.
Conveyor belt jams or stops.	Dough buildup; foreign object; worn belt.	Disconnect power, clear obstruction, clean belt. Inspect belt for damage.
Unusual noise during operation.	Lack of lubrication; loose components; motor issue.	Lubricate moving parts as per maintenance guide. Tighten loose components. If noise persists, contact support.

Specifications

Brand: TXMACHINE
Model: 1
Voltage: 110V / 220V (model dependent)
Cutting Range (Dough Ball Weight): 2g-500g (0.07oz-17.63oz)
Rounding Dough Diameter: 1cm-7cm (0.39inch-2.75inch)
Dough Rounder Machine Dimensions (L*W*H): 160x47x120cm (62.99x18.5x47.2inch) including conveyor belt length; 121x47x120cm (47.6x18.5x47.2inch) with folded conveyor belt.
Pneumatic Electric Dough Divider and Rounder Machine Dimensions (L*W*H): 230x47x115cm (90.55x18.5x45.27inch)
Dough Rounder Machine Weight: 100kg (220.46LB)
Pneumatic Electric Dough Divider and Rounder Machine Weight: 210kg (462.97LB)
Dough Rounder Total Power: 900W (Main motor 400W, Round motor 250W, Conveyor band motor 250W)
Pneumatic Electric Dough Divider and Rounder Total Power: 2025W (Main motor 400W, Round motor 250W, Conveyor band motor 250W, Powder box motor 25W, Air pump 1100W)
Capacity: 100-200kg/h (220.46-440.9LB/H) (speed adjustable)

Warranty and Support

For warranty information or technical support, please contact TXMACHINE customer service. Refer to your purchase documentation for specific warranty terms and contact details.

You can also visit the official TXMACHINE store for more information: TXMACHINE Store

TXMACHINE 1