BBQration 2-Burner Kit
BBQration Replacement Parts for Charbroil Performance 2-Burner Grills
Model: 2-Burner Kit | Brand: BBQration
1. Introduction
Thank you for choosing BBQration Replacement Parts. This kit is designed to restore the performance of your Charbroil Performance 2-Burner gas grill by replacing worn or damaged burners and heat plates. These high-quality stainless steel components ensure efficient heat distribution and durability, bringing new life to your grilling experience.

Image: Complete BBQration 2-Burner Replacement Kit, showing two burners, two heat plates, a crossover tube, and cotter pins.
2. Package Contents
Please verify that all components are present and undamaged upon opening the package:
- 2-Pack Stainless Steel Heat Plates: Dimensions approximately 15 1/2 inches. Replacement for Charbroil Original Part Number G325-0002-W1.
- 2-Pack Burners: Dimensions approximately 15 1/4 inches. Replacement for Charbroil Original Part Number G327-2100-W1.
- 1-Pack Adjustable Crossover Tube: Connects the two burners for even flame distribution.
- 2-Pack Cotter Pins: Used for securing components.
3. Compatible Grill Models
This replacement kit is specifically designed for Charbroil Performance 2-Burner Gas Grills. Please ensure your grill model number matches one of the following for proper fitment:
- 463630021
- 463660021
- 463630422
- 463654022
- 463655021
- 463655421
- 463655621
- 463660421
While primarily for 2-burner models, these parts may also be compatible with certain 3, 4, 5, and 6-burner Charbroil Performance models. Always verify dimensions before purchase.

Image: Visual guide to compatible Charbroil Performance grill models (2-Burner, 3-Burner, 4-Burner, 5-Burner, 6-Burner series).
4. Installation Guide
Before beginning installation, ensure your grill is completely cool and disconnected from its gas supply. It is recommended to wear gloves to protect your hands.
4.1. Removing Old Components
- Open the grill lid and remove the cooking grates and warming rack.
- Carefully lift out the old heat plates (also known as heat tents or flame tamers).
- Locate the cotter pins or screws securing the burners to the grill manifold and rear support. Remove them.
- Gently slide the old burners out of the manifold and remove them from the grill.
- Remove the old crossover tube, if present.
4.2. Installing New Components
- Insert the new burners into the manifold openings, ensuring they are properly seated. Secure them with the provided cotter pins or original screws.
- Install the adjustable crossover tube, connecting the two burners.
- Place the new stainless steel heat plates over the burners, ensuring they rest securely on their supports.
- Replace the cooking grates and warming rack.

Image: Detailed view of the stainless steel burner, highlighting its features and construction.

Image: Heat plates designed for Charbroil G325-0002-W1 replacement, shown in place on a grill.

Image: Illustration of the heat plate's design for a perfect and quick installation.
4.3. Installation Video Guide
Video: Step-by-step guide on replacing burners and grates for Charbroil Performance 2-Burner grills. This video demonstrates the process of removing old components and installing new ones, including the cast iron cooking grates.
5. Performance Tips
With your new BBQration replacement parts installed, your grill should perform optimally. Here are some tips to maximize your grilling experience:
- Preheating: Allow your grill to preheat for 10-15 minutes with the lid closed to ensure the new burners and heat plates reach optimal cooking temperature.
- Even Heat: The new stainless steel burners and heat plates are designed for improved thermal efficiency and even heat distribution across the cooking surface.
- Flame Appearance: After installation, observe the flame. It should be primarily blue with a small yellow tip. If flames are uneven or excessively yellow/orange, refer to the troubleshooting section.

Image: A grill in use, showcasing the cooking surface with food, indicating proper function of the new parts.
6. Maintenance and Care
Proper maintenance will extend the life of your replacement parts and ensure continued optimal performance.
- Regular Cleaning: After each use, allow the grill to cool. Scrape off any food residue from the cooking grates.
- Heat Plate Cleaning: Periodically remove the heat plates and brush off any accumulated grease or debris. For stubborn residue, a grill cleaner designed for stainless steel can be used.
- Burner Inspection: Annually, or more frequently with heavy use, inspect the burner tubes for any blockages (e.g., spider webs, food debris) in the burner ports. Use a wire brush or a small wire to clear the ports.
- Storage: If storing the grill for an extended period, ensure all components are clean and dry to prevent corrosion.
7. Troubleshooting
If you encounter issues after installing your new parts, consider the following common solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Uneven heating or low flame | Blocked burner ports or manifold connection. | Clean burner ports. Ensure burners are fully seated in the manifold. Check gas supply. |
| Parts do not fit correctly | Incorrect model compatibility or slight manufacturing variance. | Double-check your grill's model number against the compatibility list. Some minor adjustments (e.g., gentle bending of tabs) may be required as noted by some users. If significant, contact support. |
| New parts rusting prematurely | Exposure to moisture, lack of regular cleaning. | Ensure parts are cleaned and dried after use. Store grill in a dry environment or use a grill cover. Stainless steel can still show surface rust if not maintained. |
8. Product Specifications
- Product Dimensions: 8 x 5 x 3 inches (packaging)
- Item Weight: 1.81 pounds
- Material: Stainless Steel
- Heat Plate Dimension: 15 1/2 inches (approx.)
- Burner Dimension: 15 1/4 inches (approx.)
- Manufacturer: BBQration
- ASIN: B0C4CW31PN
- Country of Origin: China
9. Warranty and Support
For any questions regarding installation, compatibility, or product performance, please contact BBQration customer support. Specific warranty details may vary; please refer to the product packaging or the official BBQration website for the most current warranty information.
You can visit the official BBQration store on Amazon for more products and support: BBQration Store
Ask a question about this manual
Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.