Broil King 865057

Broil King Crown 410 Natural Gas Grill Instruction Manual

Model: 865057 | Brand: Broil King

Product Overview

The Broil King Crown 410 Natural Gas Grill offers a blend of performance, versatility, and contemporary design. Its advanced cooking system is engineered to deliver exceptional barbecue flavor and even heat distribution across the entire cooking surface.

Key features include:

  • 5 stainless steel Dual-Tube burners providing up to 40,000 BTUs of cooking power.
  • 421 sq. in. total cooking surface, including a porcelain-coated warming rack.
  • Stainless steel Flav-R-Wave cooking system for even heat distribution and flavor infusion.
  • Linear-Flow valves with 180° Sensi-Touch control for precise temperature management.
  • Electronic ignition for quick and reliable startups.
Broil King Crown 410 Natural Gas Grill, front view

Figure 1: Front view of the Broil King Crown 410 Natural Gas Grill.

Assembly and Setup

Assembly of the Broil King Crown 410 grill is required. It is recommended to allocate sufficient time for this process, as it can take several hours. Ensure all components are present and undamaged before beginning assembly. Follow the detailed instructions provided in the separate assembly guide for proper setup.

Upon successful assembly, ensure the grill is placed on a stable, level surface away from combustible materials. Connect the natural gas line according to local codes and manufacturer instructions. Perform a leak test on all gas connections before initial use.

Dimensions of Broil King Crown 410 grill

Figure 2: Product dimensions for planning placement (56"D x 24"W x 46.5"H).

Close-up of locking caster on Broil King grill

Figure 3: Locking casters ensure the grill remains stable during use. Engage the locks after positioning the grill.

Operating Instructions

Ignition System

The grill features an electronic ignition system for convenient startup. To ignite a burner, ensure the gas supply is open. Push and turn the desired control knob to the HIGH position. Immediately press the electronic ignition button until the burner ignites. If the burner does not ignite within 5 seconds, turn the control knob to OFF, wait 5 minutes for gas to dissipate, and repeat the process.

Finger pressing electronic ignition button on Broil King grill

Figure 4: Electronic ignition button for easy startup.

Hand turning a control knob on Broil King grill

Figure 5: Linear-Flow valves with 180° Sensi-Touch control allow for precise temperature adjustments from high to low.

Cooking System Components

The Broil King Crown 410 utilizes a sophisticated cooking system for optimal results:

  • Dual-Tube Burners: These stainless steel burners feature two rows of flame per burner, ensuring even heat distribution across the entire cooking surface. This design provides consistent temperatures for searing, roasting, or slow cooking.
  • Flav-R-Wave System: The stainless steel Flav-R-Wave vaporizes drippings, infusing food with rich barbecue flavor while protecting the burners from grease and flare-ups.
  • Cast Iron Cooking Grids: Heavy-duty cast iron cooking grids retain and distribute heat effectively. One side is pointed for perfect sear marks, while the other side features grooves to capture juices for continuous basting. The grids can be angled to channel excess juices away, reducing flare-ups.
Close-up of lit Dual-Tube burners in Broil King grill

Figure 6: Patented Dual-Tube burners provide powerful and even heat.

Close-up of Flav-R-Wave system in Broil King grill

Figure 7: The Flav-R-Wave system ensures drippings are vaporized for enhanced flavor and reduced flare-ups.

Close-up of cast iron cooking grates on Broil King grill

Figure 8: Heavy cast iron cooking grids provide excellent heat retention and versatile cooking surfaces.

Sausages and skewers grilling on Broil King grates

Figure 9: The grill's design allows for various cooking styles, from searing to roasting.

Diagram showing the layers of the Broil King cooking system

Figure 10: Exploded view illustrating the integrated cooking system components: cooking grids, Flav-R-Wave, and Dual-Tube burners.

Maintenance and Care

Regular maintenance ensures the longevity and optimal performance of your Broil King grill.

  • Cleaning Cooking Grids: After each use, while the grill is still warm, brush the cooking grids with a stiff wire brush. For deeper cleaning, remove the grids and wash with warm soapy water.
  • Cleaning Flav-R-Wave and Burners: Periodically remove the cooking grids and Flav-R-Wave to inspect and clean the burners. Ensure burner ports are clear of debris.
  • Grease Management: Regularly check and empty the grease tray located beneath the cook box. This prevents grease buildup and potential flare-ups.
  • Exterior Cleaning: Clean exterior surfaces with mild soap and water. For stainless steel components, use a stainless steel cleaner to maintain shine.
  • Storage: When not in use, especially during extended periods or adverse weather, cover the grill with a suitable grill cover. The side shelves can be folded down for compact storage.
Hands removing the grease tray from a Broil King grill

Figure 11: The removable grease tray simplifies cleaning and maintenance.

Hand folding down a side shelf on a Broil King grill

Figure 12: Folding side shelves with built-in tool hooks offer convenient storage and space-saving options.

Troubleshooting

This section provides general troubleshooting tips. For detailed issues, refer to the comprehensive troubleshooting guide in your full product manual or contact customer support.

ProblemPossible CauseSolution
Burner not ignitingNo gas supply, clogged burner port, faulty igniter.Check gas connection and tank level. Clean burner ports. Inspect igniter electrode and wire.
Uneven heatingClogged burner ports, improper burner placement, low gas pressure.Clean burner ports. Ensure burners are correctly seated. Check gas supply pressure.
Excessive flare-upsGrease buildup, high fat content in food, improper grill angle.Clean grease tray and Flav-R-Wave. Trim excess fat from food. Adjust cooking grid angle to drain juices.

Specifications

FeatureDetail
BrandBroil King
Model NameBroil King, 865057, Crown 410, Natural Gas (NG)
Product Dimensions56"D x 24"W x 46.5"H
Item Weight122.7 pounds
Fuel TypeNatural Gas
MaterialStainless Steel (components), Cast Aluminum (cookbox)
Burners5 stainless steel Dual-Tube burners (40,000 BTUs total)
Cooking Surface421 sq. in. total, including porcelain coated warming rack
IgnitionElectronic ignition
Control KnobsLinear-Flow valves with 180° Sensi-Touch control

Warranty and Support

Broil King stands behind the quality of its products. The Crown series grills are backed by a comprehensive warranty:

  • Lifetime Warranty on the Cook Box.
  • 10-Year Warranty on the Burners.
  • 2-Year Warranty on all remaining Parts and Paint.

This warranty ensures long-lasting performance and peace of mind. For customer support, parts, or service inquiries, please refer to the contact information provided in your product packaging or visit the official Broil King website.

For additional protection, 3-Year and 4-Year Protection Plans may be available for purchase.

Official Product Videos

No official product videos from the seller were found for this specific model that meet the embedding criteria.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.