MELLCOM 12x20 FT Heavy Duty Carport Instruction Manual

1. Safety Information

Please read and understand all instructions and safety warnings before assembly and use of this carport. Failure to follow these instructions may result in serious injury or property damage.

• Site Preparation: Always ensure the installation surface is level and stable.
• Anchoring: Use all 20 anchor kits provided to secure the carport firmly to the ground. This is crucial for stability, especially in adverse weather conditions.
• Weather Limits: Do not use this carport in winds exceeding 100 MPH or snow loads exceeding 35 PSF. Disassemble or take appropriate precautions in extreme weather.
• Fire Hazards: Keep the carport away from open flames, heaters, and other heat sources to prevent fire.
• UV Exposure: While UV resistant, prolonged extreme UV exposure can degrade materials over time. Regular inspection is recommended.
• Sharp Edges: Exercise caution during assembly as some metal components may have sharp edges. Wear protective gloves.
• Assembly Team: The installation job requires a minimum of four or five people for safe and efficient assembly.

2. Product Overview

The MELLCOM 12x20 FT Heavy Duty Carport is designed to provide robust and versatile shelter. It features a galvanized metal roof and a sturdy frame, offering protection for various vehicles and outdoor activities.

Key Features:

• Dimensions: 12x20 FT, providing 240 sq. ft of usable space.
• Frame: Constructed with 8 reinforced cross beams and 10 rust-resistant powder-coated 2''x2'' steel poles.
• Roof: High-strength galvanized steel roof with 0.5 mm thick panels, including a drainage system and waterproof tape-sealed joints.
• Stability: Enhanced base with 20 anchor kits for stable installation on various surfaces.
• Weather Resistance: Withstands snow loads up to 35 PSF and wind speeds up to 100 MPH. Offers waterproof and UV resistance.
• Versatility: Suitable for cars, pickups, trucks, boats, ATVs, tractors, or as a garden room, storage space, or event shelter.
• User-Friendly Design: Sleek gray design with anti-scratch rubber protected roof edges and crash bars on both sides.

Figure 2.1: Product dimensions of the MELLCOM 12x20 FT Carport.

Figure 2.2: Detailed view of ceiling transoms, solid frame, and ground pegs for enhanced stability.

3. Parts List

Before beginning assembly, ensure all parts are present and undamaged. Refer to the included packing list for a complete inventory. Each accessory is typically packaged in easy-to-identify bundles.

Key Components:

• Main Frame Arches (Top Support Bars)
• Vertical Posts
• Bottom Rails
• Center Crossbars
• Horizontal Panels (Side Panels)
• Vertical Roof Panels
• Scratch-Resistant Panels (Edge Strips)
• Support Rods (Braces)
• Anchor Kits (for ground fastening)
• Fasteners (Screws, Bolts, Washers)
• Waterproof Tape / Rubber Strips
• Tools (Wrench, Electric Screwdriver - user provided, Step Ladder)

4. Assembly Instructions

Assembly requires careful attention to detail and multiple individuals. Follow the steps below and refer to the provided video guides for visual assistance.

4.1. Frame Assembly

1. Connect Top Support Bars: Assemble the curved top sections of the frame.
2. Install Vertical Posts: Attach the vertical posts to the assembled top sections.
3. Connect Bottom Rails: Secure the bottom rails to the base of the vertical posts.
4. Bolt Top Rails to Posts: Ensure all connections are firmly bolted.
5. Connect Center Crossbars: Install the horizontal crossbars to complete the main frame structure.

4.2. Roof Panel Installation

1. Install Horizontal Panels: Attach the horizontal side panels to the frame.
2. Install Vertical Roof Panels: Carefully place and secure the vertical roof panels, ensuring proper overlap for water drainage.
3. Tighten Screws Firmly: Use the provided screws and tools to firmly secure all roof panels.
4. Install Scratch-Resistant Panels: Attach the scratch-resistant panels to the roof edges.
5. Apply Scratch-Proof Rubber Tape: Apply the rubber tape along the edges to prevent scratches and enhance waterproofing.
6. Fasten Edge Strips: Secure any remaining edge strips.

Figure 4.1: The UV-resistant galvanized sheet roof provides protection from the sun.

4.3. Anchoring and Bracing

1. Install Support Rods: Attach the four support rods for additional structural integrity.
2. Fixed Anchor Kits: Secure the carport to the ground using the provided anchor kits. For concrete surfaces, specialized concrete anchors may be used (provided).
3. Install Ratchet Straps (if applicable): If your model includes side walls or additional covers, use ratchet straps to ensure a taut and secure fit.

5. Usage

This heavy-duty carport offers flexible usage options:

• Vehicle Shelter: Protects cars, pickups, trucks, boats, ATVs, and tractors from sun, rain, and snow.
• Outdoor Living Space: Can be used as a pavilion for outdoor activities, parties, or as a shaded hangout spot.
• Storage: Provides ample space for storing equipment, tools, or other items, acting as a temporary shed.

Figure 5.1: The carport provides ample space to shelter a pickup truck.

Figure 5.2: The carport can also serve as a stylish outdoor patio cover.

6. Maintenance

Regular maintenance will extend the lifespan of your carport:

• Regular Inspection: Periodically check all bolts, screws, and connections to ensure they remain tight. Tighten as necessary.
• Cleanliness: Keep the roof and frame free of debris, leaves, and excessive snow accumulation. Use a soft brush and mild soap with water for cleaning.
• Drainage: Ensure the roof's drainage system is clear and functioning properly to prevent water buildup.
• Rust Prevention: Inspect metal components for any signs of rust or corrosion. Touch up any chipped paint or exposed metal with rust-inhibiting paint.
• Fabric Covers (if applicable): If using fabric sidewalls, clean them regularly and inspect for tears or damage. Repair promptly to maintain protection.

7. Troubleshooting

Here are some common issues and their potential solutions:

• Water Leaks: Check all roof panel overlaps and ensure waterproof tape is correctly applied and intact. Verify all screws are tightened.
• Instability/Wobbling: Ensure all anchor kits are properly installed and secured into a level surface. Check all frame connections for tightness. Add additional bracing if necessary for high wind areas.
• Damaged Panels/Parts: If parts arrive damaged or become damaged during assembly, contact MELLCOM customer support for replacement parts. Do not attempt to force damaged parts into place.
• Difficulty Aligning Holes: Some minor adjustments may be needed during assembly. Ensure the frame is square and level before tightening all bolts.

8. Specifications

9. Warranty and Support

For warranty information, replacement parts, or technical support, please contact MELLCOM customer service directly. Refer to your purchase documentation for specific warranty terms and contact details.

• Customer Service: Refer to the contact information provided with your product packaging or on the MELLCOM official website.
• Proof of Purchase: Keep your receipt or proof of purchase for any warranty claims.