Broil King Baron S 490 Pro IR Liquid Propane Grill Instruction Manual

1. Introduction

Welcome to the Broil King Baron S 490 Pro IR Liquid Propane Grill. This manual provides essential information for the safe and efficient operation, maintenance, and care of your new grill. Please read all instructions thoroughly before assembly and use.

The Baron S 490 PRO IR features a 460 sq. in. primary cooking surface, a durable cast aluminum oven, 4 stainless steel Dual-Tube burners, illuminated control panel lights, stainless steel 8mm rod cooking grids, stainless steel Flav-R-Wave cooking system, and electronic ignition. It also includes a powerful infrared side burner with a solid stainless steel 8mm rod cooking grid, stainless steel drop-down side shelves, and an enclosed black cabinet base.

2. Setup

2.1 Assembly

Assembly of your Broil King Baron S 490 Pro IR grill is required. Follow the detailed instructions provided in the separate assembly guide for proper construction. Ensure all components are securely fastened before proceeding.

2.2 Connecting the Liquid Propane Tank

Ensure the propane tank is securely placed within the enclosed cabinet base. Connect the liquid propane hose to the tank valve, ensuring a tight seal. Always check for gas leaks using a soapy water solution before initial use.

Figure 2.1: Front view of the Broil King Baron S 490 Pro IR grill.

Figure 2.2: Side view of the grill, showing the side shelf.

3. Operating Instructions

3.1 Ignition

Your grill features electronic ignition for quick and reliable startup. Turn the desired burner control knob to the HIGH position and press the electronic ignition button. The burner should ignite within a few seconds. If not, turn off the gas and wait 5 minutes before attempting again.

3.2 Temperature Control

The Linear-Flow valves with 180° Sensi-Touch Control knobs provide precise temperature management, allowing you to set your grill to the perfect temperature for searing, roasting, or slow cooking. Use the integrated thermometer on the lid for accurate temperature readings.

Figure 3.1: The powerful infrared side burner in action, ideal for searing.

3.3 Cooking Grids and Flav-R-Wave System

The stainless steel 8mm rod cooking grids are designed for exceptional heat retention and searing power, locking in juices and flavor. Below the grids, the stainless steel Flav-R-Wave cooking system vaporizes drippings, infusing food with authentic barbecue flavor and providing superior heat distribution.

Figure 3.2: Close-up view of the durable stainless steel cooking grids.

3.4 Rotisserie Cooking

For succulent roasted meats, utilize the premium rotisserie kit with the 15,000 BTU stainless steel rear rotisserie burner. The heavy-duty meat forks securely hold your food, ensuring even cooking as it rotates.

Figure 3.3: Rotisserie in use, demonstrating its capacity for roasting whole chickens.

4. Maintenance

4.1 Cleaning the Cooking Grids

After each use, preheat the grill on high for 10-15 minutes to burn off any food residue. Then, use a stainless steel grill brush to clean the cooking grids. The rod design makes them easy to clean.

4.2 Cleaning the Cook Box and Grease Management System

Regularly clean the cast aluminum cook box and the grease management system. The redesigned grease tray has a larger capacity and is easier to remove for convenient cleanup. Ensure all drippings are properly disposed of.

4.3 General Care

The grill's stainless steel and powder-coated components are designed for rust resistance and durability. For prolonged life, consider using a grill cover when not in use, especially during harsh weather conditions.

Figure 4.1: The folding side shelf mechanism for compact storage.

Figure 4.2: Close-up of a locking caster, providing stability and mobility.

5. Troubleshooting

5.1 Burner Not Igniting

• Check if the propane tank is open and has sufficient gas.
• Ensure the electronic ignition battery (if applicable) is not depleted.
• Verify that the burner ports are not clogged.

5.2 Uneven Heat Distribution

• Clean the Flav-R-Wave plates and cooking grids to remove any blockages.
• Ensure burners are properly seated and flames are even.

For more complex issues, please refer to the full troubleshooting guide available on the Broil King website or contact customer support.

6. Specifications

7. Warranty & Support

Broil King stands behind the quality of its products. The Baron S 490 Pro IR Series is backed by an industry-leading warranty:

• Lifetime Warranty on Cook Box
• 15-Year Top-to-Bottom Warranty

This ensures your grill will perform for many years to come. For technical support, warranty claims, or replacement parts, please visit the official Broil King website or contact their customer service department. Proudly built in North America.