Introduction
Thank you for choosing the CKB Semi-Frameless Bypass Tub Shower Door. This manual provides comprehensive instructions for the safe and proper installation, operation, and maintenance of your new shower door. Please read all instructions carefully before beginning installation and keep this manual for future reference.
Important: Installation requires two people for safety and ease of handling, especially with glass panels.
Safety Information
- Always wear safety glasses during installation.
- Handle glass panels with extreme care. Tempered glass is strong but can shatter if struck at the edges.
- Ensure all measurements are taken accurately after walls are finished (tiled, backer board, etc.).
- Do not overtighten screws, as this can damage components or glass.
- Proper caulking is essential for a watertight installation.
- Keep children and pets away from the installation area.
Product Overview
The CKB Semi-Frameless Bypass Tub Shower Door features a modern design with durable materials for long-lasting performance.
Key Features:
- Dimensions: Adjustable width from 55" to 59" (1397mm-1498mm) and a fixed height of 56" (1422mm). The top and bottom tracks can be trimmed up to 4" to fit your specific bathroom opening.
- Glass: 1/4" (6mm) ANSI Z97.1 certified tempered safety glass for enhanced durability and safety.
- Frame: Lightweight, corrosion-resistant aluminum frame with a brushed nickel finish.
- Handles: Stainless steel handle for smooth operation and a modern aesthetic.
- Waterproof Design: Features a sloped aluminum splashboard to prevent leaks.
- Reversible Installation: Can be installed for left or right-hand opening.
Figure 1: Model Information and Dimensions. Note the adjustable width and fixed height.
Figure 2: Glass Information. Illustrates the 1/4" (6mm) ANSI certified tempered safety glass.
Figure 3: Aluminum Frame Detail. Shows the construction of the lightweight and durable aluminum frame.
Packing List
Carefully unpack all components and check against the list below. If any parts are missing or damaged, please contact CKB customer support immediately.
- Knob: 1 pc
- Bottom Guides: 1 pc
- Glass Blocks: 4 pcs
- Screw ST4x1 3/8": 4 pcs
- Screw ST4x5/8": 8 pcs
- Screw Caps: 4 pcs
- Glass Block Caps: 4 pcs
- Instruction Book: 1 pc
- Door Panels: 2 pcs
- Top Horizontal Rail: 1 pc
- Bottom Horizontal Rail: 1 pc
- Wall Jambs: 2 pcs
- Towel Bar: 1 pc
- Allen Wrench: 1 pc
- Wall Plugs: 8 pcs
Video 1: CKB Semi-Frameless Bypass Tub Doors - Unboxing and Parts Overview. This video demonstrates the unboxing process and lists all included components for the shower door.
Tools Required
The following tools are required for installation:
- Silicone sealant
- Level
- Drill
- Drill Bit (1/8" and 1/4")
- Phillips Screwdriver
- Sealant Finishing Tool
- Mallet
- Pencil
- Tape Measurer
- Allen Wrenches
- Painter's Tape
Video 2: CKB Semi-Frameless Bypass Tub Doors - Tools Required. This video displays the necessary tools for the installation of the shower door.
Setup and Installation
Follow these steps carefully for a successful installation. Remember to have a second person assist you.
Step 1: Install Wall Jambs and Bottom Horizontal Rail
- Position the wall jambs against the finished walls, ensuring they are plumb using a level. Mark the drilling points with a pencil.
- Drill pilot holes at the marked locations. Insert wall plugs into the holes.
- Secure the wall jambs to the wall using the appropriate screws (ST4x1 3/8" or ST4x5/8").
- Place the bottom horizontal rail onto the tub ledge, between the secured wall jambs. Ensure it is level and centered.
- Secure the bottom horizontal rail to the tub ledge using screws.
Video 3: Installation Step 1 - Wall Jambs and Bottom Rail. This segment shows how to install the wall jambs and the bottom horizontal rail.
Step 2: Install Top Horizontal Rail and Door Panels
- Place the top horizontal rail between the wall jambs, ensuring it is level.
- Secure the top horizontal rail to the wall jambs using screws.
- Carefully lift and insert the two glass door panels into the top and bottom rails. Ensure they slide smoothly.
Video 4: Installation Step 2 - Top Rail and Door Panels. This segment demonstrates the installation of the top horizontal rail and the glass door panels.
Step 3: Install Bottom Guides
- Position the bottom guides on the bottom horizontal rail, between the two glass panels.
- Secure the bottom guides using the provided screws (ST4x5/8") and screw caps.
Video 5: Installation Step 3 - Bottom Guides. This segment illustrates how to install the bottom guides for the sliding doors.
Step 4: Install Knobs and Towel Bar
- Attach the knobs to the designated holes on the glass panels.
- Secure the towel bar to the glass panel using the provided Allen wrench. Ensure all connections are snug but do not overtighten.
Video 6: Installation Step 4 - Knobs and Towel Bar. This segment demonstrates the final step of attaching the knobs and towel bar to the glass panels.
Step 5: Sealing
Apply a continuous bead of silicone sealant along the exterior edges of the wall jambs and the bottom horizontal rail where they meet the wall and tub. Allow the sealant to cure completely before using the shower (typically 24-48 hours, refer to sealant manufacturer's instructions).
Figure 4: Minimum Threshold Requirement. A minimum threshold depth of 2-3/8" (60mm) is required for proper installation.
Operating Instructions
The CKB Bypass Tub Shower Door features smooth-gliding panels for easy access. To open or close the doors, gently slide them along the top and bottom tracks using the installed handles. The bypass design allows either panel to slide past the other, providing flexible entry and exit.
Video 7: CKB Tub Doors - Operation Demonstration. This video showcases the smooth sliding operation of the CKB tub shower doors.
Maintenance
Regular cleaning and maintenance will ensure the longevity and appearance of your shower door.
Cleaning the Glass:
- Use a soft cloth or sponge with a mild, non-abrasive glass cleaner.
- Avoid abrasive cleaners, scouring pads, or harsh chemicals, as these can scratch the glass or damage the finish.
- Wipe down the glass after each use to prevent water spots and soap scum buildup.
Cleaning the Frame and Hardware:
- Clean the aluminum frame and stainless steel hardware with a soft cloth and warm, soapy water.
- Rinse thoroughly and dry to prevent water spots.
- Do not use abrasive cleaners or harsh chemicals on the metal finishes.
General Maintenance:
- Periodically check all screws and fasteners to ensure they are tight. Do not overtighten.
- Inspect the silicone sealant for any signs of wear or cracking. Reapply sealant as needed to maintain a watertight seal.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Doors do not slide smoothly. | Debris in tracks, misaligned panels, or loose rollers. | Clean tracks thoroughly. Check that glass panels are properly seated in the guides. Ensure rollers are free of obstruction and properly aligned. |
| Water leaks from the bottom or sides of the door. | Inadequate or damaged silicone sealant, improper installation of bottom rail or wall jambs. | Inspect all sealed areas. Reapply silicone sealant where necessary, ensuring a continuous, watertight bead. Verify that the bottom rail and wall jambs are securely installed and level. |
| Door panels appear misaligned. | Wall jambs not plumb, or top/bottom rails not level. | Recheck the plumb of the wall jambs and the level of the top and bottom rails. Adjust as needed. Ensure glass panels are correctly seated. |
| Hardware (knobs/towel bar) feels loose. | Screws are not tightened sufficiently. | Gently tighten the screws using the appropriate Allen wrench or screwdriver. Do not overtighten. |
Specifications
| Brand: | CKB |
| Model Number: | BE-5956-BN |
| Size: | 55"~59" W X 56" H (Adjustable Width) |
| Product Dimensions: | 0.25 x 59 x 56 inches |
| Color/Finish: | Brushed Nickel_Clear Glass |
| Material: | Aluminum, Stainless Steel Shower Door Handle, Tempered Safety Glass |
| Glass Thickness: | 1/4" (6mm) ANSI Tempered Safety Glass |
| Item Weight: | 90 Pounds |
| Style: | Traditional Euro Style |
| Installation Method: | Screw-In |
| Assembly Required: | Yes |
Warranty and Support
Warranty:
This CKB Tub Shower Door comes with a Limited Warranty. Please refer to the warranty documentation included in your package for specific terms and conditions.
Customer Support:
Our dedicated service and support team is committed to providing efficient, friendly, and quality customer service. If you have any questions regarding the product, installation, or require assistance, please do not hesitate to contact us. We aim to respond to all inquiries within 24 hours.
For further information or to contact support, please visit the official CKB Store: CKB Shower Doors Store