1. Introduction
This manual provides detailed instructions for the safe and effective operation, setup, and maintenance of your NEXTACK Rivet Nut Tool NT800 and Rivet Gun NT200. Please read this manual thoroughly before using the tools to ensure proper function and to prevent injury or damage.
Figure 1.1: NEXTACK Rivet Nut Tool NT800 and Rivet Gun NT200 with included accessories.
2. Product Components and Kit Contents
The NEXTACK Rivet Nut Tool NT800 and Rivet Gun NT200 kit includes the following components:
- NEXTACK Rivet Nut Tool NT800
- NEXTACK Rivet Gun NT200
- Rugged BMC Case for NT800 kit
- 105 assorted rivnuts in a compartmented and labeled box
- 12 universal interchangeable mandrels (7 SAE: 8-32, 10-24, 10-32, 1/4-20, 3/8-16, 5/16-18, 1/2-13; and 5 Metric: M5, M6, M8, M10, M12)
- Wrench for mandrel changes
- Professional user manual (this document)
- Assorted rivets for NT200 (3/32", 1/8", 5/32", 3/16")
- Drill bits for rivet sizes (2.6mm, 3.4mm, 4.2mm, 5.0mm)
Figure 2.1: Overview of the comprehensive riveting kit, including both the NT800 and NT200 tools, their respective cases, and various accessories.
Figure 2.2: The organized storage case for the NT800 Rivet Nut Tool, designed for compact and portable storage of mandrels and rivnuts.
Figure 2.3: A close-up view of the assorted rivnuts and the 12 interchangeable mandrels, highlighting the versatility of the NT800 system.
Figure 2.4: The NT200 Rivet Gun kit, showing the tool, its case, and the included assorted rivets and corresponding drill bits.
3. Specifications
| Feature | Specification |
|---|---|
| Item Weight | 2.2 Pounds (combined) |
| Material | Alloy Steel, Aluminum |
| Fastener Type | Rivet (NT200), Rivet Nut (NT800) |
| NT800 Thread Sizes | SAE: 8-32, 10-24, 10-32, 1/4-20, 3/8-16, 5/16-18, 1/2-13 Metric: M5, M6, M8, M10, M12 |
| NT200 Rivet Sizes | 3/32" (2.4mm), 1/8" (3.2mm), 5/32" (4.0mm), 3/16" (4.8mm) |
| NT200 Head Rotation | 360° Pivoting Head |
| NT800 Release System | Innovative Auto Release System |
4. Setup and Preparation
4.1. NT800 Rivet Nut Tool Mandrel Installation
Select the appropriate mandrel size that matches the rivet nut you intend to use. The mandrels are clearly labeled for both SAE and Metric sizes.
- Identify the correct mandrel and nosepiece for your rivet nut size.
- Unscrew the current mandrel and nosepiece from the tool if one is installed.
- Screw the desired mandrel into the tool until it is finger-tight.
- Use the provided wrench to securely tighten the mandrel.
- Attach the corresponding nosepiece to the tool.
Figure 4.1: Visual guide for the operation of the NT800 Rivet Nut Tool, including mandrel and rivnut insertion.
4.2. NT200 Rivet Gun Nosepiece Change
The NT200 Rivet Gun features a tool-free nosepiece change for quick adaptation to different rivet sizes.
- Identify the correct nosepiece for your rivet size (3/32", 1/8", 5/32", 3/16").
- Simply unscrew the currently installed nosepiece by hand.
- Screw in the desired nosepiece until it is secure. No additional tools are required.
Figure 4.2: Demonstration of the tool-free nosepiece changing mechanism on the NT200 Rivet Gun.
5. Operating Instructions
5.1. Using the NT800 Rivet Nut Tool
The NT800 is designed for installing threaded rivet nuts with an innovative auto-release system.
- Prepare the Hole: Drill a hole in the workpiece suitable for the chosen rivet nut. Ensure the hole size matches the rivet nut's specifications.
- Attach Rivet Nut: Open the handles of the NT800 tool and screw the rivet nut onto the mandrel until it is fully seated.
- Insert into Workpiece: Insert the rivet nut into the prepared hole in the workpiece.
- Deform Rivet Nut: Close the handles of the tool firmly and continuously to deform the rivet nut until it is securely fastened to the workpiece. The tool's leverage system assists in this process.
- Auto Release: To release the used rivet nut, simply open and close the handles continuously. The innovative auto-release system will effortlessly unscrew the mandrel from the installed rivet nut.
- Attach Components: Once the rivet nut is installed, you can attach components to the workpiece using a bolt that matches the rivet nut's thread.
Figure 5.1: Detailed steps for operating the NT800 Rivet Nut Tool, from attaching the rivnut to its auto-release mechanism.
Figure 5.2: The NT800 Rivet Nut Tool in action, illustrating its multiply leverage for easy operation and the innovative auto-release system.
5.2. Using the NT200 Rivet Gun
The NT200 Rivet Gun is designed for blind riveting applications, featuring a 360° pivoting head for versatile use.
- Select Rivet and Nosepiece: Choose the appropriate rivet size and install the corresponding nosepiece on the NT200.
- Drill Hole: Drill a hole in the materials to be joined that matches the diameter of the rivet.
- Insert Rivet: Insert the rivet's stem into the nosepiece of the rivet gun.
- Position Tool: Place the rivet head firmly against the materials to be joined.
- Operate Tool: Squeeze the handles of the rivet gun together firmly and repeatedly until the rivet stem breaks off, indicating a secure connection.
- 360° Pivoting Head: Utilize the 360° pivoting head to access confined or awkward spaces, allowing for riveting from various angles (perpendicular, horizontal, etc.).
Figure 5.3: The NT200 Rivet Gun in use, highlighting its 360-degree rotating head for access in tight spaces.
6. Maintenance
Proper maintenance ensures the longevity and optimal performance of your NEXTACK tools.
- Cleaning: After each use, wipe down the tools with a clean, dry cloth to remove any dust, debris, or metal shavings.
- Lubrication: Periodically apply a light machine oil to moving parts, such as the pivot points and mandrel threads (for NT800), to ensure smooth operation.
- Storage: Store the tools and all accessories in their original rugged BMC cases in a dry, clean environment to protect them from moisture and impact.
- Inspection: Regularly inspect mandrels, nosepieces, and other components for wear or damage. Replace worn parts immediately to maintain performance and safety.
- Handle Care: The ergonomic non-slip PVC grips should be kept clean and free of grease to ensure a secure hold during operation.
7. Troubleshooting
This section addresses common issues you might encounter with your NEXTACK tools.
| Problem | Possible Cause | Solution |
|---|---|---|
| NT800: Rivet nut not setting properly. | Incorrect mandrel/nosepiece size; insufficient force applied; worn mandrel. | Ensure correct mandrel and nosepiece match rivet nut size. Apply more consistent force. Inspect and replace worn mandrels. |
| NT800: Difficulty releasing rivet nut. | Mandrel not fully unscrewing; debris in mechanism. | Ensure handles are fully opened and closed continuously for auto-release. Clean and lubricate the mandrel threads. |
| NT200: Rivet stem not breaking. | Incorrect nosepiece size; insufficient force; worn jaws. | Verify nosepiece matches rivet size. Apply more firm and consistent pressure. Inspect and replace internal jaws if worn. |
| Tools feel stiff or difficult to operate. | Lack of lubrication; accumulated dirt. | Clean tools thoroughly and apply light machine oil to all moving parts. |
If you encounter issues not listed here or require further assistance, please contact NEXTACK customer support.
8. Safety Information
Always follow basic safety precautions when using power tools to reduce the risk of personal injury.
- Eye Protection: Always wear ANSI-approved safety glasses or goggles when operating these tools.
- Hand Protection: Wear appropriate work gloves to protect your hands from sharp edges and pinch points.
- Work Area: Keep your work area clean, well-lit, and free of clutter.
- Tool Condition: Before each use, inspect the tools for any signs of damage or wear. Do not use damaged tools.
- Proper Use: Use the tools only for their intended purpose. Do not modify the tools or use them with non-compatible accessories.
- Secure Workpiece: Ensure the workpiece is stable and securely clamped before riveting or installing rivet nuts.
- Children and Bystanders: Keep children and bystanders away from the work area.
- Pinch Points: Be aware of pinch points when operating the handles of both the NT800 and NT200.
9. Warranty and Support
NEXTACK is committed to providing quality tools and customer satisfaction. While specific warranty details are not provided in this manual, please refer to the product packaging or the official NEXTACK website for the most current warranty information.
For technical support, replacement parts, or any questions regarding your NEXTACK Rivet Nut Tool NT800 or Rivet Gun NT200, please contact NEXTACK customer service through the following channels:
- Online Support: Visit the official NEXTACK website (refer to product packaging for URL).
- Email Support: Refer to the contact information provided on the product packaging or warranty card.
- Amazon Seller Contact: You can also contact the seller directly through your Amazon order history for product-related inquiries.
Please have your product model number (NT800, NT200) and purchase date ready when contacting support.