1. Important Safety Instructions
Read and understand all safety warnings and instructions before installing, operating, or maintaining the KATOOL AK-M120 Two-Post Car Lift. Failure to follow these instructions may result in serious injury or death.
- Professional Installation Required: This equipment must be installed by qualified personnel in accordance with all local codes and regulations.
- Proper Foundation: The lift requires a concrete foundation that meets minimum thickness and strength specifications. Consult a structural engineer if unsure.
- Rated Capacity: Do not exceed the lift's maximum rated capacity of 12000 lbs (5443 kg).
- Vehicle Placement: Always center the vehicle on the lift arms and ensure proper weight distribution. Use appropriate adapters for different vehicle types.
- Safety Locks: Always engage the safety locks before working under the vehicle. Never rely solely on the hydraulic system to hold the vehicle.
- Clear Area: Ensure the area around the lift is clear of obstructions and personnel during operation.
- Personal Protective Equipment (PPE): Wear appropriate safety glasses, gloves, and footwear.
- Emergency Procedures: Familiarize yourself with the manual safety release procedures.
- CE Certified: This product is CE approved and certified, indicating compliance with European safety standards.
Image: A mechanic safely working under a vehicle positioned on the KATOOL AK-M120 lift. Always ensure the lift's safety locks are engaged before working beneath a raised vehicle.
2. Setup and Installation
Proper installation is critical for the safe and reliable operation of your KATOOL AK-M120 car lift. It is highly recommended that installation be performed by certified professionals.
2.1 Site Preparation
- Concrete Foundation: The installation site must have a level concrete floor with a minimum thickness of 6 inches (15 cm) and a minimum compressive strength of 3000 PSI (20.7 MPa).
- Overhead Clearance: Ensure adequate overhead clearance for the lift's maximum height (167 inches / 4235 mm) and the vehicles being lifted.
- Power Supply: A dedicated electrical circuit (220VAC/60HZ/1PH/2.2KW) is required for the hydraulic power unit.
- Unloading: The lift components are heavy. A forklift or tractor is required for unloading upon delivery. If unable to unload, arrangements can be made for terminal pickup.
2.2 Assembly Steps (Overview)
- Position Columns: Carefully position the two main columns according to the provided layout diagram, ensuring correct spacing and alignment.
- Anchor Columns: Securely anchor the columns to the concrete floor using the specified anchor bolts. Ensure bolts are tightened to the manufacturer's torque specifications.
- Install Overhead Beam: Mount the overhead beam, connecting the two columns.
- Install Hydraulic System: Connect the hydraulic power unit, cylinders, and hoses. Fill the reservoir with the recommended hydraulic fluid.
- Install Lift Arms and Cables: Attach the lift arms and route the equalization cables and safety chains.
- Electrical Connection: Connect the power unit to the dedicated electrical supply.
- Initial Test: Perform an initial test run without a vehicle, checking for smooth operation, proper synchronization, and engagement of safety locks.
Image: Detailed technical drawing illustrating the dimensions of the KATOOL AK-M120 lift, crucial for site planning and installation.
Image: Key components of the KATOOL AK-M120 lift, including the hydraulic pump, safety chain, steel cable, and structural design elements.
3. Operating Instructions
Follow these steps for safe and effective operation of your KATOOL AK-M120 car lift.
- Prepare Vehicle: Drive the vehicle onto the lift bay, ensuring it is centered between the columns. Position the vehicle's center of gravity appropriately.
- Position Lift Arms: Swing the lift arms into position under the vehicle's designated lifting points. Use the adjustable screw pads (PT06 image) to make firm contact with the vehicle's frame or pinch welds. The rubber pads provide door opening protection.
- Raise Vehicle: Press and hold the "UP" button on the hydraulic power unit (PT02 image). The dual hydraulic chain-drive cylinders will begin to raise the vehicle.
- Engage Safety Locks: Once the vehicle reaches the desired working height, lower the lift slightly until the safety locks engage with an audible click. This transfers the load from the hydraulic system to the mechanical locks. The lift features manual safety release from two sides.
- Perform Work: With the safety locks engaged, you can safely perform maintenance or repairs under the vehicle.
- Lower Vehicle: To lower the vehicle, first raise the lift slightly to disengage the safety locks. Then, activate the manual safety release levers on both sides and slowly lower the vehicle by operating the "DOWN" lever (PT02 image).
- Clear Lift Arms: Once the vehicle is fully lowered and on the ground, swing the lift arms clear before driving the vehicle off the lift.
Image: Operating controls for the KATOOL AK-M120 lift, showing the 'UP' button and 'DOWN' release lever.
Image: Adjustable screw pad on the lift arm, designed for precise contact with vehicle lifting points.
Image: Safety lock mechanism, which must be engaged before working under the lift.
4. Maintenance
Regular maintenance ensures the longevity and safe operation of your KATOOL AK-M120 car lift.
- Daily Checks:
- Inspect lift arms, pads, and safety locks for wear or damage.
- Check for any hydraulic fluid leaks.
- Ensure all cables and chains are free from kinks or fraying.
- Monthly Checks:
- Check hydraulic fluid level and top up if necessary with recommended fluid.
- Lubricate all moving parts, including chains, pulleys, and arm pivots.
- Inspect anchor bolts for tightness.
- Annual Inspection:
- Thoroughly inspect all structural components for cracks, bends, or corrosion.
- Check hydraulic system pressure and cylinder seals.
- Verify proper operation of all safety mechanisms.
- Consider professional inspection by a qualified lift technician.
Image: Detailed views of lift components, useful for identifying parts during maintenance.
5. Troubleshooting
This section provides solutions to common issues encountered with the KATOOL AK-M120 car lift. For problems not listed here, contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Lift does not raise or raises slowly. | Low hydraulic fluid level, air in hydraulic system, faulty motor/pump, electrical issue. | Check fluid level and add if low. Bleed air from the system. Verify electrical connections and power supply. Contact support if motor/pump is suspected. |
| Hydraulic fluid leaking. | Loose fittings, damaged hoses, worn cylinder seals. | Tighten all hydraulic fittings. Inspect hoses for damage and replace if necessary. Contact support for cylinder seal replacement. |
| Lift lowers unevenly. | Unequal cable tension, air in hydraulic system, obstruction. | Adjust equalization cables. Bleed air from the system. Check for any obstructions preventing smooth lowering. |
| Safety locks not engaging/disengaging. | Obstruction, worn components, cable issue. | Inspect safety lock mechanisms for debris or damage. Check safety lock cables for proper tension and routing. Lubricate moving parts. |
| Missing or broken parts upon delivery. | Shipping damage or packaging error. | Document damage with photos immediately upon receipt. Contact the seller or KATOOL customer service for replacement parts. Mark "damaged" on the shipping receipt. |
6. Specifications
Detailed technical specifications for the KATOOL AK-M120 Two-Post Car Lift.
| Specification | Value |
|---|---|
| Model | AK-M120 |
| Load Capacity | 12000 Pounds (5443 kg) |
| Maximum Lifting Height | 70.75 Inches (1800 mm) |
| Overall Height | 167 Inches (4235 mm) |
| Overall Width | 166 Inches (4216 mm) |
| Product Dimensions (L x W x H) | 166 x 22 x 167 inches (4216 x 559 x 4235 mm) |
| Item Weight | 1350 Pounds (612 kg) |
| Motor Power | 2.2 KW |
| Power Supply | 220VAC/60HZ/1PH |
| Rising Time | ≤ 50 seconds |
| Color | Red |
| Certifications | CE Approved |
| UPC | 619287785892, 635393629622, 677515435780, 688529095792 |
Image: Visual representation of key product parameters and dimensions.
7. Warranty and Support
KATOOL is committed to providing reliable automotive equipment. For warranty claims, technical assistance, or to report missing/damaged parts, please contact our customer support team.
- Reporting Damage/Missing Parts: If your item arrives damaged or with missing components, please take clear photos of the damage and contact customer service immediately. Ensure to mark "damaged" on the shipping receipt if applicable.
- Technical Support: Our customer service team is available to assist with installation questions, operational issues, and troubleshooting.
- Warranty Information: Specific warranty terms and duration may vary. Please refer to your purchase documentation or contact KATOOL customer service for detailed warranty information. Extended protection plans are also available for purchase.
For support, please visit the KATOOL store on Amazon or contact the seller directly through your purchase platform.
KATOOL Store Link: KATOOL Official Store
