Heavy Duty Rivet Nut Tool Kit Instruction Manual

Introduction

Thank you for choosing the NEXTACK NT800 Heavy Duty Rivet Nut Tool Kit. This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your new tool. Please read this manual thoroughly before use and retain it for future reference.

Safety Information

WARNING: Always wear appropriate personal protective equipment, including eye protection, when operating this tool.

• Read and understand all instructions before operating the tool.
• Keep hands and fingers clear of moving parts during operation.
• Ensure the workpiece is securely clamped before riveting.
• Do not use the tool for purposes other than its intended use.
• Store the tool and accessories in a dry, secure place, out of reach of children.
• Inspect the tool and mandrels for damage before each use. Do not use if damaged.

Package Contents

Your NEXTACK NT800 Rivet Nut Tool Kit includes the following items:

• 1 x Rivet Gun (16-inch Two-Handed Rivnut Tool)
• 105 x Assorted Rivnut Kit (Stored in a labeled box)
• 12 x Interchangeable Mandrels (SAE & Metric)
• 1 x User Manual (this document)
• 1 x Wrench
• 1 x Heavy-duty blow-molded portable carrying case

Figure 1: All components included in the NEXTACK NT800 Rivet Nut Tool Kit, neatly organized in its carrying case.

Setup

Tool Overview

Figure 2: The NEXTACK NT800 Rivet Nut Tool, showcasing its robust design and the variety of included mandrels and nutserts.

Changing Mandrels

The NT800 features a quick and toolless mandrel change system:

1. Unscrew the current mandrel from the tool head.
2. Select the appropriate mandrel size for your rivet nut.
3. Screw the new mandrel into the tool head until it is finger-tight.
4. Ensure the mandrel is securely seated before use.

Figure 3: Visual guide demonstrating the four simple steps to quickly change mandrels on the NT800 tool.

Selecting the Right Rivet Nut and Mandrel

Refer to the chart below to select the correct mandrel and drill bit size for your application based on the rivet nut size and workpiece thickness.

Figure 4: Comprehensive chart detailing rivet, mandrel, workpiece thickness, and hole/drill size for various applications.

Operating Instructions

Follow these steps for effective rivet nut installation:

1. Open the tool handles and screw the selected rivet nut onto the mandrel.
2. Insert the rivet nut into the pre-drilled hole in your workpiece. Close the handles firmly to deform the rivet nut until it is securely set.
3. To release the tool, open and close the handles continuously. The innovative auto-release design will quickly disengage the mandrel from the set rivet nut without manual unscrewing.
4. Once released, you can add your attachment to the workpiece using a bolt.

Figure 5: Illustrated steps for proper operation of the rivet nut tool, from loading to final attachment.

Figure 6: The tool's 16-inch ergonomic long handles provide maximum leverage, and the auto-release system simplifies operation.

Maintenance

• After each use, wipe down the tool with a clean, dry cloth to remove any debris or residue.
• Store the tool and all components in the provided carrying case to protect them from dust and damage.
• Periodically apply a light coat of machine oil to the pivot points and moving parts to ensure smooth operation and prevent rust.
• Mandrels are consumable parts. Inspect them regularly for wear or damage and replace as needed.

Troubleshooting

Mandrel Damage

If mandrels are frequently damaged, it may be due to uneven pressure or improper use. Ensure you are using the correct mandrel size for the rivet nut and applying even pressure during the riveting process. Additional swap mandrels (M3, M4, M5, M6, 6-32, 8-32, 10-24, 10-32, 1/4-20) are available from NEXTACK.

Rivet Nut Not Setting Properly

Ensure the correct mandrel and rivet nut size are selected for the material thickness. Apply firm and complete pressure until the rivet nut is fully deformed and secured.

Specifications

Warranty and Support

For any issues during use or for additional support, please contact the manufacturer, NEXTACK, directly. Refer to the product packaging or purchase documentation for specific warranty details and contact information.