Tusk Crash Bars Engine Guards Instruction Manual

1. Product Overview

The Tusk Crash Bars Engine Guards are designed to provide robust protection for your Yamaha Tenere 700. Engineered for a precise fit, these engine guards help shield vulnerable components such as the radiator, fairings, and fuel tank from damage during tip-overs or minor impacts. Constructed from durable materials, they integrate seamlessly with your motorcycle's design.

Key Features:

• Machine-Specific Design: Ensures a perfect fit and straightforward installation for Yamaha Tenere 700 models (2021-2024).
• Robust Protection: Safeguards the radiator, fairings, and tank from potential damage.
• Durable Construction: Made from tough 1-inch powder-coated steel tubing for enhanced strength and longevity.
• Innovative Mount System: Designed for ultimate style and secure attachment.
• Powder-Coated Finish: Features a distinctive and bold black powder-coated finish for corrosion resistance and aesthetic appeal.

Image 1: Tusk Crash Bars installed on a Yamaha Tenere 700, showcasing protection for the radiator, fairings, and tank.

2. Package Contents

Verify that all components are present before beginning installation. The package should include:

• Left and Right Crash Bar Assemblies
• Mounting Brackets
• Assorted Bolts, Washers, and Nuts (High-quality hardware)
• Spacers/Bushings (as required for specific mounting points)

Image 2: The left and right Tusk Crash Bar assemblies.

Image 3: The complete set of mounting hardware provided with the crash bars.

3. Installation Instructions

Important Safety Note: Always ensure the motorcycle is stable on a stand before beginning any installation. Allow the engine and exhaust to cool completely. Wear appropriate personal protective equipment (PPE) such as gloves and eye protection. If you are unsure about any step, consult a qualified mechanic.

1. Prepare the Motorcycle: Park your Yamaha Tenere 700 on a level surface and secure it using a center stand or appropriate motorcycle lift. Ensure the engine is off and cool.
2. Identify Mounting Points: Locate the designated mounting points on your motorcycle's frame. These are typically existing bolt locations near the engine and fairings. Refer to your motorcycle's service manual for exact locations if needed.
3. Attach Mounting Brackets: Secure the provided mounting brackets to the motorcycle frame using the specified bolts, washers, and nuts. Do not fully tighten the hardware at this stage; allow for some adjustability.
4. Position Crash Bars: Carefully align the left and right crash bar assemblies with the installed mounting brackets. Insert the remaining bolts through the crash bars and into the brackets.
5. Align and Tighten: Once all bolts are in place and the crash bars are properly aligned, begin to gradually tighten all hardware. Work in a crisscross pattern and ensure even torque across all bolts. Refer to your motorcycle's service manual for recommended torque specifications for frame bolts.
6. Final Inspection: Double-check all connections to ensure they are secure. Verify that the crash bars do not interfere with any moving parts, controls, or other motorcycle components.

Image 4: The Tusk Crash Bars are designed for easy mounting using existing OEM points, ensuring optimal impact energy distribution.

4. Usage and Benefits

Tusk Crash Bars provide essential protection for your Yamaha Tenere 700, especially during off-road riding or in the event of a fall. They are designed to absorb impact energy, minimizing damage to critical engine components, plastic fairings, and the fuel tank. This protection can significantly reduce repair costs and keep your motorcycle on the road or trail longer. The low-profile design ensures maximum clearance and does not impede riding dynamics.

5. Care and Maintenance

To ensure the longevity and effectiveness of your Tusk Crash Bars, follow these maintenance guidelines:

• Regular Inspection: Periodically check all mounting bolts for tightness. Vibrations from riding can cause hardware to loosen over time.
• Cleanliness: Clean the crash bars regularly with mild soap and water to remove dirt, mud, and road grime. Avoid abrasive cleaners that could damage the powder-coated finish.
• Damage Assessment: After any impact or fall, thoroughly inspect the crash bars for bends, cracks, or significant damage. Damaged crash bars may not provide adequate protection and should be replaced.
• Corrosion Prevention: While powder-coated for durability, inspect for any chips or scratches in the finish that could expose bare metal to corrosion. Touch up any damaged areas with appropriate paint if necessary.

Image 5: The durable construction of the Tusk Crash Bars, featuring tough 1-inch steel tubing and a powder-coated finish.

6. Specifications

7. Warranty and Support

Tusk products are manufactured to high standards and are backed by a manufacturer's warranty against defects in materials and workmanship. For specific warranty details, claims, or technical support, please refer to the official Tusk Powersports website or contact their customer service directly. Keep your proof of purchase for any warranty claims.