Introduction
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your CAMPBELL HAUSFELD 120 Gallon Horizontal Stationary Air Compressor. This robust and efficient solution is designed for demanding industrial applications, engineered to meet the rigorous needs of professional environments. It features a 10 horsepower (HP) motor and a 2-stage pump for optimal performance and longevity. With a 120-gallon capacity and a maximum pressure of 175 PSI, delivering 36 CFM at 90 PSI, it is ideal for a wide range of industrial tasks, from powering pneumatic tools to operating machinery. The compressor is equipped with an industrial-rated NEMA motor, supporting three-phase electrical power (208-230/460 volts) for seamless integration into various electrical systems.
Image: The Campbell Hausfeld 120 Gallon Horizontal Stationary Air Compressor, showcasing its large blue tank, dual-stage pump assembly, electric motor, and control panel. This view highlights the robust construction and industrial design of the unit.
Safety Information
Always observe the following safety precautions to prevent personal injury or damage to the equipment:
- Read the Manual: Before operation, thoroughly read and understand all instructions and warnings in this manual.
- Electrical Safety: Ensure the compressor is properly grounded. Disconnect power before servicing. This unit requires 208-230/460 volts, three-phase electrical power.
- Pressure Safety: Do not exceed the maximum operating pressure of 175 PSI. Always wear appropriate eye protection.
- Ventilation: Operate the compressor in a well-ventilated area to prevent heat buildup and ensure proper air intake.
- Noise Level: The compressor operates at 86 dB. Use hearing protection during operation.
- Heavy Equipment: This unit weighs approximately 878 pounds. Use appropriate lifting equipment and techniques for installation and relocation.
- Maintenance: Perform all maintenance tasks as described in this manual. Do not attempt repairs beyond your capability.
Setup
Proper setup is crucial for the performance and longevity of your air compressor.
- Unpacking and Inspection: Carefully unpack the compressor. Inspect for any shipping damage. Report any damage to the carrier immediately.
- Location Selection: Choose a level, well-ventilated area with sufficient space around the compressor for air circulation and maintenance access. Avoid areas with excessive dust or moisture.
- Mounting: Secure the compressor to a solid, level foundation using appropriate anchor bolts. This unit is stationary and designed for fixed installation.
- Electrical Connection: Connect the compressor to a dedicated three-phase electrical circuit (208-230/460 volts) as per local electrical codes. Ensure proper grounding. Consult a qualified electrician if unsure.
- Lubrication: Check the oil level in the pump. Fill with recommended compressor oil if necessary, following the manufacturer's guidelines.
- Initial Start-up: Before first use, ensure all connections are secure and the tank drain valve is closed. Briefly run the compressor to check for proper operation and leaks.
Operating Instructions
Follow these steps for safe and effective operation:
- Pre-Operation Check: Before each use, check the oil level, inspect hoses and connections for leaks, and ensure the drain valve is closed.
- Power On: Turn on the main power switch to the compressor. The motor will start, and the pump will begin to build pressure in the 120-gallon tank.
- Pressure Regulation: Adjust the pressure regulator to the desired working pressure for your tools or application. The compressor delivers 36 CFM at 90 PSI and has a maximum operating pressure of 175 PSI.
- Tool Connection: Connect your pneumatic tools or equipment to the air outlet.
- Operation: Use the air as needed. The compressor will cycle on and off automatically to maintain the set pressure.
- Power Off: When finished, turn off the main power switch.
- Drain Tank: Always drain moisture from the air tank after each use to prevent corrosion.
Maintenance
Regular maintenance ensures optimal performance and extends the life of your compressor.
- Daily:
- Drain moisture from the air tank.
- Check oil level.
- Weekly:
- Inspect air filter; clean or replace if necessary.
- Check for air leaks using soapy water.
- Monthly / Every 100 Hours:
- Change pump oil.
- Inspect drive belt tension and condition.
- Check all fasteners for tightness.
- Annually:
- Inspect safety valve for proper operation.
- Have a qualified technician inspect the tank for internal corrosion.
Troubleshooting
Refer to this table for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor does not start. | No power, tripped breaker, faulty motor. | Check power supply, reset breaker, consult technician. |
| Compressor runs continuously. | Air leak, faulty pressure switch, clogged air filter. | Check for leaks, inspect/replace pressure switch, clean/replace filter. |
| Low air pressure. | Air leak, worn pump components, improper regulator setting. | Check for leaks, service pump, adjust regulator. |
| Excessive noise or vibration. | Loose components, worn bearings, insufficient oil. | Tighten fasteners, replace worn parts, check oil level. |
Specifications
Detailed technical specifications for the CAMPBELL HAUSFELD 120 Gallon Horizontal Stationary Air Compressor.
| Specification | Value |
|---|---|
| Brand | Campbell Hausfeld |
| Model Name | Campbell Hausfeld (TX2113) |
| Capacity | 120 Gallons |
| Maximum Power | 10 Horsepower |
| Motor Horsepower | 10 Horsepower |
| Voltage | 208-230/460 Volts (Three-Phase) |
| Power Source | Corded Electric |
| Maximum Operating Pressure | 175 PSI |
| Air Flow Capacity | 36 CFM at 90 PSI |
| Noise Level | 86 dB |
| Material | Alloy Steel |
| Color | Blue |
| Item Weight | 878 pounds |
| Package Dimensions | 67.8 x 52.51 x 24.02 inches |
| UPC | 045564103743 |
| Part Number | TX2113 |
| Manufacturer | MAT Industries, LLC |
Warranty and Support
This CAMPBELL HAUSFELD 120 Gallon Horizontal Stationary Air Compressor comes with a 3 Year Limited Warranty. This warranty covers defects in materials and workmanship under normal use and service.
For technical assistance, warranty claims, or to order replacement parts, please contact Campbell Hausfeld customer support. Refer to the official Campbell Hausfeld website or your purchase documentation for the most current contact information.
Online Resources: For additional resources, FAQs, and product registration, visit the official Campbell Hausfeld website: Campbell Hausfeld Store on Amazon
