Awnlux Manual Modular Retractable RV Awning

1. Introduction

The Awnlux Manual Modular Retractable RV Awning is designed to provide shade and protection for your RV, 5th wheel, travel trailer, toy hauler, or motorhome. This manual provides detailed instructions for the proper installation, operation, and maintenance of your awning to ensure its longevity and your satisfaction.

The awning features a high-quality 16oz vinyl fabric that is waterproof and offers 95% UV resistance, ensuring durability and comfort in various weather conditions. Its manual operation allows for quick extension and retraction without the need for electricity, simply by using the included pull strap.

Image: Awnlux RV Awning extended, providing shade for an RV parked in a natural setting.

2. Safety Information

Always follow the manufacturer's instructions for installation and operation to ensure safe use and handling of the awning. Pay close attention to all warnings and cautions throughout this manual.

• Ensure the RV is stable and level before installation or operation.
• Do not operate the awning in strong winds or heavy rain. Retract the awning immediately under such conditions to prevent damage.
• Keep hands and clothing clear of moving parts during extension and retraction.
• Do not hang objects from the awning arms or fabric.
• Regularly inspect the awning for any signs of wear, damage, or loose fasteners.
• When measuring and installing the awning arm, remember to avoid car doors, windows, and storage compartments.
• The spring lock on the fabric roller is pretensioned. Do not remove the safety clip until the awning is fully installed and secured.

3. Setup and Installation

This section guides you through the installation process. It is highly recommended to watch the detailed installation video provided by Awnlux for visual guidance.

3.1 Unpacking and Inspection

Upon receiving your awning, you will typically receive two boxes: one for the awning skeleton (frame components) and one for the awning fabric. It is crucial to wait until both boxes arrive before beginning installation.

Open the Awning Skeleton package and carefully check all parts and accessories against the packing list. Ensure nothing is missing. There will also be parts in a small carton within the box; verify its contents before discarding any packaging.

Image: Two Awnlux branded boxes, representing the separate shipments for the awning skeleton and fabric.

3.2 Required Tools

Gather the following tools before starting the installation:

• Electric hand drill
• Hand pliers
• Measuring tape
• Screwdriver
• Marking pencil/marker
• Utility knife
• Wrenches

Image: Essential tools for awning installation, including drills, measuring tape, and various hand tools.

3.3 Measuring and Marking

Before installation, ensure the front and rear of the vehicle body are at the same distance from the ground. Refer to the provided drawing in your manual for specific A, B, C, D points that need to be fixed on your caravan. These points may differ in height and width depending on your awning type. Carefully calculate and measure the correct installation positions.

Image: Two people using measuring tapes to mark precise locations on the RV for mounting the awning.

3.4 Installing Awning Arms and Fabric Lock Rail

Fix the upper C brackets with M6x50 self-tapping screws. Then, open the two awning arms and put them down. Fix the B bottom brackets with M6x45 self-tapping screws.

Install the Fabric lock rail with Φ4.2x32 Self-tapping screws. The fabric lock rail is positioned between the two upper brackets, ensuring they are at the same height. Keep the distance between the Fabric lock rail and the upper bracket around 65mm.

Image: Installation of awning arms onto the RV, showing the use of a drill for securing brackets.

3.5 Assembling the Fabric Roller

Take out the roller connector from the tube (located in the left and right ends). Align the hole position and fix it with M6x16 screws. Our Fabric roller connector has a prompt line, which is convenient for you to find the hole position.

Image: Detailed view of connecting sections of the fabric roller tube with screws.

3.6 Attaching Fabric to Roller

Unpack the fabric. Put the fabric and the fabric roller parallel to the proper position. Find the spring lock of the right fabric roller, and determine the two fabric roller ports of A and B. Insert the fabric loop into the B port, then insert the grey polycord into the B port. Insert the fabric into the A port, use the pressing plate to press the fabric into the groove of the fabric roller, then insert the gray polycord into the A port.

If the polycord is difficult to insert into the groove of the fabric roller, you can use a knife to thin it, and then cut off the sharp edges on both sides, so that it can be installed without damaging the fabric.

Image: Attaching the awning fabric to the roller, showing the insertion of the polycord.

3.7 Mounting Fabric Roller to Arms

Roll up the fabric as directed in the video and place it on the trailer roof. Insert the top of the fabric into the fabric lock rail, then insert the black polycord into the fabric lock rail. Let the fabric be in the middle of the fabric lock rail.

Connect the awning left arm with the left fabric roller. Take out the screw on the left fabric roller, then align the hole, insert the screw to connect to the arming left arm. Follow the video operation, pay attention to safety. Repeat for the right arm. Make sure all screws are installed, then take out the R rings (safety clips).

Image: Guiding the fabric roller into the top rail on the RV, ensuring proper alignment.

3.8 Final Installation Check

After completing all installation steps, perform a final check to ensure all components are securely fastened and the awning operates smoothly. The product is now installed and ready for use.

Image: The Awnlux RV awning fully installed and extended, showcasing its appearance on the travel trailer.

3.9 Installation Video Guide

For a comprehensive visual guide, please refer to the official Awnlux installation video:

4. Operating Instructions

The Awnlux Manual Modular Retractable RV Awning is designed for simple, non-electric operation.

4.1 Extending the Awning

1. Ensure the area around the awning is clear of obstructions.
2. Locate the pull strap attached to the awning fabric.
3. Gently pull the strap downwards and outwards to extend the awning. The arms will unfold as the fabric extends.
4. Continue extending until the awning is fully deployed or reaches your desired extension.
5. Adjust the distance of the fabric so that it is consistent up and down.

4.2 Retracting the Awning

1. Using the pull strap, gently guide the awning fabric back towards the RV.
2. As the fabric retracts, the arms will fold back against the RV.
3. Ensure the awning is fully closed, keeping the upper bracket and fabric lock rail flush.

The awning arms can be extended to suit your caravan's height. The minimum folded arm height is 1.75m. If your caravan is higher, please extend the arm to suit. Then lock the position with the set screw. If it is less than 1.45m, the arms can be cut down by removing the top cap on the arm and cutting to the required height.

5. Maintenance

Regular maintenance will extend the life of your Awnlux RV awning.

• Cleaning: Clean the awning fabric regularly with mild soap and water. Avoid harsh chemicals or abrasive cleaners that can damage the vinyl material. Rinse thoroughly and allow to dry completely before retracting.
• Inspection: Periodically inspect all moving parts, fasteners, and the fabric for any signs of wear, corrosion, or damage. Ensure all screws are tight.
• Lubrication: Lubricate moving parts of the arms and roller mechanism annually with a silicone-based lubricant to ensure smooth operation.
• Storage: When not in use for extended periods, ensure the awning is clean and dry before retracting it fully.

6. Troubleshooting

If you encounter issues with your awning, refer to the following common problems and solutions:

7. Specifications

8. Warranty and Support

AWNLUX products are designed for durability and performance. For specific warranty details, please refer to the warranty information included with your product packaging or contact AWNLUX customer service directly.

If you find that the box is damaged or parts are missing after receiving the product, you can contact AWNLUX at any time. They offer professional after-sales and installation support, including video calls with engineers to help solve various installation problems.

Return Policy: This product typically has a 30-day refund/replacement return policy. Please check your purchase details for exact terms.

For further assistance, please visit the AWNLUX Store on Amazon.