AKD Part 210W Single Row OSRAM LED Light Bar 40 Inch Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your AKD Part 210W Single Row OSRAM LED Light Bar. Designed for off-road applications, this 40-inch light bar features high-intensity OSRAM P8 LED chips, offering a powerful 21,000 lumens and 210 watts of 6,000K daylight white illumination. Its optimal combo beam pattern combines flood and spot lighting for enhanced visibility. The slim, low-profile design integrates well with various vehicles including trucks, pickups, UTVs, SUVs, and specific models like Wrangler, Toyota, Can-Am, Bronco, Polaris, and Honda.

AKD Part 40 Inch Slim Light Bar mounted on a truck driving on a dirt road

Image: The AKD Part 40 Inch Slim Light Bar installed on a truck, demonstrating its application in off-road conditions.

Safety Information

Always disconnect the vehicle's battery before beginning any electrical installation to prevent electrical shock or short circuits.
Ensure all wiring connections are secure and properly insulated to prevent moisture ingress and electrical hazards.
Mount the light bar securely to prevent it from dislodging during vehicle operation.
Do not look directly into the light bar when it is illuminated, as the high intensity can cause eye strain or damage.
Verify local regulations regarding auxiliary lighting before operating the light bar on public roads. The included black cover is for road regulation compliance.
While the product is IP68 waterproof, it is recommended to inspect seals periodically, especially after exposure to harsh conditions, to maintain integrity.

AKD Part LED Light Bar with IP68 waterproof rating symbols and a vehicle driving through water

Image: Illustration of the light bar's IP68 waterproof rating, showing a vehicle driving through water.

Package Contents

Verify that all components are present before proceeding with installation:

1x 40 Inch LED Light Bar
1x 9.8FT Nylon Wiring Harness Kit (with Rocker Switch, Power Relay, and Blade Fuse)
1x Black Light Cover
2x Aluminum Adjustable Mounting Brackets
1x L-Wrench
Necessary Screw Set

Contents of the AKD Part 40 Inch Light Bar kit including the light bar, wiring harness, black cover, and mounting hardware

Image: All components included in the AKD Part 40 Inch LED Light Bar kit.

Specifications

Feature	Specification
Model	Single Row LED Light Bar (201083W)
Dimensions (L x W x H)	39.3" x 3.6" x 2"
Light Source	OSRAM P8 LED Chips (30pcs x 7W)
Power Output	210 Watts
Brightness	21,000 Lumens
Color Temperature	6,000K (Daylight White)
Beam Pattern	Optimal Combo Beam (12pcs flood 5D optics, 18pcs spot 3D optics)
Voltage	12 Volts (DC)
Material	Aluminum Alloy
Waterproof Rating	IP68
Lifespan	Over 50,000 hours
Mounting Type	Adjustable Bracket Mount

Diagram showing the dimensions of the 40 inch light bar and its components

Image: Detailed dimensions of the light bar and its components, including the 9.8FT wire kit.

Beam pattern diagram showing flood and spot light distribution for the LED light bar

Image: Beam pattern diagram illustrating the combination of flood and spot lighting for optimal light dispersion.

Setup and Installation

Follow these steps for proper installation of your LED light bar:

Mounting the Light Bar:
- Attach the adjustable mounting brackets to the light bar using the provided screws.
- Position the light bar on your desired mounting location (e.g., bumper, roof rack, hood).
- Secure the brackets to the vehicle using appropriate hardware. Ensure the mounting surface is strong enough to support the light bar's weight and vibrations.
- Adjust the angle of the light bar for optimal illumination using the L-wrench.
Wiring Connection:
- Connect the light bar to the provided 9.8FT Nylon Wiring Harness Kit. The harness includes a rocker switch, power relay, and blade fuse for protection.
- Connect the positive (+) wire from the harness to the positive terminal of your vehicle's battery.
- Connect the negative (-) wire from the harness to the negative terminal of your vehicle's battery or a suitable ground point on the vehicle chassis.
- Route the wiring harness safely, away from moving parts, sharp edges, and heat sources. Secure it with zip ties or clips.
- Install the rocker switch in a convenient and accessible location within the vehicle's cabin.
- Ensure all connections are tight and protected from environmental elements.
Testing: After installation, reconnect the vehicle's battery and test the light bar's functionality using the rocker switch.

Diagram showing the three steps for easy installation of the light bar: attaching brackets, mounting, and wiring

Image: Step-by-step visual guide for light bar installation, including bracket attachment, mounting, and wiring diagram.

Close-up of the DT wiring harness kit with waterproof connectors

Image: Detailed view of the DT wiring harness kit, highlighting its waterproof connectors for secure electrical connections.

Operating Instructions

To operate the AKD Part LED Light Bar:

Ensure the light bar is properly installed and wired to your vehicle's power source.
Locate the rocker switch installed in your vehicle's cabin.
Press the rocker switch to turn the light bar ON. The switch typically illuminates when the light bar is active.
Press the rocker switch again to turn the light bar OFF.
For road use, attach the black light cover to comply with local regulations. Remove the cover for off-road use to maximize light output.

Comparison of light output from the AKD Part LED Light Bar in dark conditions

Image: Visual representation of the light bar's brightness and beam spread in a dark environment.

Maintenance

Regular maintenance ensures optimal performance and longevity of your light bar:

Cleaning: Clean the lens and housing regularly with a soft cloth and mild soap solution. Avoid abrasive cleaners that could scratch the lens.
Inspection: Periodically check all mounting hardware for tightness. Inspect wiring for any signs of wear, fraying, or damage. Ensure all electrical connections remain secure and free from corrosion.
Waterproofing: Although rated IP68, extreme conditions or prolonged exposure can test seals. Inspect the seals around the lens and housing for any signs of degradation or damage. Consider applying a high-quality automotive-grade sealant around the edges if a leak is identified, especially after several years of use or harsh environmental exposure.
Cooling Fins: Ensure the cooling fins on the back of the light bar are free from dirt, mud, or debris to maintain efficient heat dissipation.

Diagram illustrating efficient cooling design of the LED light bar with airflow arrows

Image: Diagram showing the efficient cooling system of the light bar, crucial for its long lifespan.

Troubleshooting

Problem	Possible Cause	Solution
Light bar does not turn on.	Loose wiring connection. Blown fuse in the wiring harness. Faulty switch. Insufficient power supply.	Check all wiring connections for tightness. Inspect and replace the blade fuse if blown. Test the switch for continuity; replace if faulty. Ensure the vehicle battery has sufficient charge.
Moisture or condensation inside the lens.	Compromised seal due to wear or damage. Extreme temperature fluctuations.	Allow the light bar to dry out in a warm, dry environment. Inspect seals for damage. Consider applying a high-quality automotive-grade sealant around the edges if a leak is identified.
Reduced brightness or some LEDs not working.	Voltage drop in wiring. Damaged LED chips.	Check wiring for proper gauge and secure connections. Contact customer support if individual LEDs are consistently failing.

Warranty Information

The AKD Part 40 Inch LED Light Bar is designed for durability with a lifespan exceeding 50,000 hours. For specific warranty terms and conditions, please refer to the product packaging or contact AKD Part customer support directly. Keep your proof of purchase for any warranty claims.

Customer Support

For any inquiries, technical assistance, or support regarding your AKD Part LED Light Bar, please contact the AKD Part customer service team. They are available to provide prompt online support.

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AKD Part Single Row LED Light Bar