BILLFARO Red Jack Pucks Instruction Manual

1. Safety Information

Always prioritize safety when working on your vehicle. Improper use of lifting equipment can result in serious injury or damage to the vehicle. Read and understand all instructions before proceeding.

• Ensure the vehicle is on a flat, stable, and level surface before lifting.
• Use appropriate personal protective equipment, including safety glasses and gloves.
• Never work under a vehicle supported only by a jack. Always use jack stands to secure the vehicle after lifting.
• Verify that the jack pucks are correctly seated in the vehicle's jacking points before applying any load.
• Do not exceed the weight capacity of your jack or jack stands.
• Remove the jack pucks before driving the vehicle.

2. Product Overview

The BILLFARO Red Jack Pucks are designed to provide a safe and secure lifting point for your Corvette, preventing damage to the chassis, battery, and rocker panels during maintenance or tire changes. Made from CNC Machined 6061 Aluminum, these durable pucks offer superior protection compared to standard rubber alternatives.

2.1. Key Features

• Material: CNC Machined 6061 Aluminum for durability and corrosion resistance.
• Protection: Prevents damage to the vehicle's undercarriage, frame rails, and side skirts.
• Compatibility: Specifically designed for Corvette C5, C6, C7, C8, Stingray, Z06, and Zr1 models (1997-2024).
• Easy Installation: Designed for a secure, bolt-on fit into factory jacking points.

2.2. Package Contents

• 4 x BILLFARO Red Jack Pucks
• 1 x Allen Wrench (for installation)

Image: Contents of the BILLFARO Red Jack Pucks package, including four red aluminum pucks and corresponding washers.

Image: Comparison highlighting the superior protection offered by aluminum jack pucks over rubber alternatives.

3. Installation Instructions

Follow these steps to properly install the BILLFARO Red Jack Pucks onto your Corvette's frame rails.

1. Prepare the Screw: Apply a small amount of thread locker (Loctite, not included) to the screw provided.
2. Assemble the Pucks: Insert the screw through the washer and then through the center hole of the jack puck. Loosely screw the small square piece onto the other end of the screw.
3. Locate Jacking Points: Identify the designated jacking points on your Corvette's underbody. Refer to your vehicle's owner's manual for precise locations.
4. Insert the Puck: Push the assembled jack puck into the frame rail slot.
5. Rotate and Secure: Rotate the puck 90 degrees so the small square piece engages with the frame rail. Pull down gently until the puck is seated firmly against the chassis.
6. Tighten the Screw: Use the included Allen wrench to tighten the screw, securing the jack puck tightly to the chassis. Ensure it is snug and does not wobble.
7. Repeat: Install the remaining jack pucks at the other designated jacking points.

Image: Visual guide demonstrating the installation steps for the jack pucks.

4. Operation

Once the jack pucks are securely installed, you can safely lift your Corvette using a floor jack or a 4-point lift.

• Position your floor jack directly under the installed jack puck.
• Ensure the jack's lifting pad makes full contact with the jack puck.
• Slowly and carefully lift the vehicle to the desired height.
• Immediately place jack stands under the vehicle's designated support points (e.g., frame rails or suspension components) before performing any work.
• Lower the vehicle onto the jack stands.
• When finished, lift the vehicle slightly off the jack stands, remove the stands, and then slowly lower the vehicle to the ground.

Image: Diagram illustrating the correct lifting points on a Corvette's undercarriage.

Image: Demonstrates the difference in chassis protection when using jack pucks versus direct jacking.

5. Maintenance

To ensure the longevity and continued performance of your BILLFARO Red Jack Pucks, follow these simple maintenance guidelines:

• Regular Inspection: Periodically inspect the jack pucks for any signs of wear, damage, or corrosion. Ensure the screw remains tight.
• Cleaning: Clean the pucks with a damp cloth to remove dirt, grease, or road grime. Avoid harsh chemicals that may damage the aluminum finish.
• Storage: If removed from the vehicle, store the jack pucks in a clean, dry place to prevent damage or loss.

6. Troubleshooting

If you encounter any issues during installation or use, consider the following:

• Puck feels loose after tightening: Ensure the small square piece is correctly rotated 90 degrees within the frame rail slot. If still loose, check for any debris in the slot or consider adding a thin washer (not included) if there's excessive play.
• Difficulty inserting the puck: Verify you are using the correct jacking point. The slot should accommodate the puck's tab. Clean any rust or debris from the jacking point.
• Puck falls out during driving: This indicates improper installation. The pucks are designed to stay in place once tightened. Re-check the tightening of the screw and ensure the square piece is fully engaged and rotated. Remember to remove pucks before driving if they are not designed for permanent attachment.

7. Specifications

8. Warranty and Support

For warranty information or technical support, please refer to the BILLFARO official website or contact their customer service directly. Keep your purchase receipt for any warranty claims.