Char-Broil 463350521
Char-Broil Performance 4-Burner Cart-Style Propane Gas Grill User Manual
Model: 463350521
Product Overview
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Char-Broil Performance 4-Burner Cart-Style Propane Gas Grill. This grill is designed for outdoor use with propane gas, featuring a durable construction and versatile cooking capabilities.

Image: Front view of the Char-Broil Performance 4-Burner Cart-Style Propane Gas Grill, showcasing its black and stainless steel finish with four control knobs and side shelves.
Safety Information
Read all instructions before assembling and operating this grill. Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury, or death.
General Safety Precautions
- For outdoor use only. Do not operate indoors.
- Keep the grill area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
- Maintain a minimum clearance of 10 feet from the sides and back of the grill to any combustible construction.
- Do not leave the grill unattended while in use.
- Always open the grill lid before lighting the burners.
- Ensure all gas connections are tight and leak-free before operation.
- Keep children and pets away from the grill at all times.
Propane Gas Safety
- Use only a 20 lb (9.1 kg) propane cylinder (LP gas tank) with a Type 1 connection.
- Always check for gas leaks using a soap and water solution before each use. Never use a flame to check for leaks.
- Store LP gas cylinders outdoors in a well-ventilated area, out of reach of children, and not in a building, garage, or any other enclosed area.
- Turn off the gas supply at the cylinder after each use.
Carbon Monoxide Hazard
Burning charcoal or gas indoors can kill you. It gives off carbon monoxide, which has no odor. NEVER burn charcoal or gas inside homes, vehicles, or tents.
Parts List
Before assembly, ensure all parts are present and undamaged. Refer to the assembly diagram for visual identification.
- Grill Head Assembly (with lid, burners, grates)
- Side Shelves (2)
- Cart Frame Components
- Wheels (2) and Locking Casters (2)
- LP Tank Support
- Hardware Pack (bolts, nuts, washers, screws)
- Grease Tray and Cup
- Chef's Delite Tray

Image: Front view of the grill, showing the main grill head, side shelves, and cart structure.

Image: Side view of the grill, highlighting the cart design and wheel placement.
Setup and Assembly
Assembly typically requires two people and basic tools (screwdriver, adjustable wrench). Follow the step-by-step instructions provided in the separate assembly guide for detailed diagrams.
Pre-Assembly Checklist
- Unpack all components and verify against the parts list.
- Remove all packaging materials and protective films.
- Ensure you have adequate space for assembly.
Key Assembly Steps (Summary)
- Assemble the cart frame, attaching the wheels and casters.
- Mount the grill head onto the assembled cart.
- Attach the side shelves to the grill head.
- Install the grease tray and cup.
- Connect the LP gas cylinder regulator to the grill's manifold.

Image: Rear view of the grill, showing the back panel and gas line connection point.
Operating Instructions
Connecting the LP Gas Cylinder
- Ensure all burner control knobs are in the OFF position.
- Connect the regulator to the LP cylinder valve, turning the black coupling nut clockwise until hand-tight. Do not overtighten.
- Open the LP cylinder valve slowly, turning counter-clockwise.
- Perform a leak test (see Safety Information).
Lighting the Grill
- Open the grill lid.
- Turn the LP cylinder valve ON.
- Push and turn any burner control knob to the HIGH position.
- Press and hold the electronic ignition button until the burner lights.
- If ignition does not occur within 5 seconds, turn the burner control knob to OFF, wait 5 minutes, and repeat the lighting procedure.
- Once lit, adjust the burner to the desired heat setting.
Cooking with the Grill
The Char-Broil Performance grill features porcelain-coated cast iron grates for superior heat retention and even cooking. The lid-mounted temperature gauge allows for easy monitoring of internal grill temperature.

Image: Overhead view of the grill grates with various foods cooking, including meats and vegetables, demonstrating the cooking area.

Image: The grill in use, with burgers and chicken cooking on the grates, and broccoli in a pan on the side burner, showcasing the side shelves and cooking versatility.
Using the Chef's Delite Tray
The included Chef's Delite tray provides greater grilling versatility, allowing you to cook smaller items or prepare side dishes directly on the grill.
Maintenance
Cleaning the Grill
Regular cleaning extends the life of your grill and ensures optimal performance.
- Cooking Grates: After each use, while the grates are still warm, brush off food residue with a wire grill brush. For deeper cleaning, remove grates and wash with warm soapy water.
- Heat Tents/Burner Covers: Clean regularly to prevent flare-ups. Scrape off any accumulated grease or food particles.
- Grease Tray and Cup: Empty and clean the grease cup frequently. The grease tray should be cleaned periodically to prevent grease buildup.
- Exterior Surfaces: Wipe down stainless steel surfaces with a stainless steel cleaner. Painted surfaces can be cleaned with mild soap and water.

Image: Close-up of the pull-out grease tray, illustrating its accessibility for easy cleaning.
Storage
- Store the grill in a dry, sheltered location when not in use.
- Disconnect the LP cylinder and store it outdoors in a well-ventilated area.
- Consider using a grill cover to protect against weather elements.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Burner will not light with igniter | No gas flow; Clogged burner ports; Faulty igniter electrode | Check LP cylinder connection and gas level; Clean burner ports; Check igniter wire connection |
| Uneven heat | Clogged burner ports; Blocked heat tents | Clean burner ports; Clean heat tents |
| Flare-ups | Excessive grease buildup; High heat setting | Clean grill thoroughly; Reduce heat; Trim excess fat from food |
| Gas odor | Gas leak | Immediately turn off gas supply; Perform leak test; Do not operate until leak is fixed |
For further assistance, contact Char-Broil customer support.
Specifications
| Feature | Detail |
|---|---|
| Brand | Char-Broil |
| Model Name | Performance 4-Burner |
| Model Number | 463350521 |
| Fuel Type | Propane Gas |
| Main Burner Count | 4 |
| Cooking Surface Area | 435 Square Inches |
| Grate Material | Porcelain-Coated Cast Iron |
| Ignition Type | Electronic |
| Dimensions (L x W x H) | 20.1 x 50.3 x 45.4 inches |
| Item Weight | 76 Pounds |
| Assembly Required | Yes |
Note: Specifications are subject to change without notice.
Warranty and Support
For specific warranty details, please refer to the warranty card included with your product or visit the official Char-Broil website.
For customer support, parts, or service inquiries, please contact Char-Broil directly.
Online resources and FAQs may also be available on the manufacturer's website: www.charbroil.com