1. Product Overview
This instruction manual provides guidance for the installation, operation, and maintenance of YUSUD Permanent Match Accessories. This kit is designed to replace worn components of your permanent match lighter, ensuring its continued functionality and extending its lifespan.
Package Contents
The YUSUD Permanent Match Accessories kit includes the following components:
- 2 Scrapers
- 3 Flint Fire Starter Rods
- 3 Wicks
- 6 "O"-Sealed Waterproof Rubber Rings
Figure 1: Included Permanent Match Replacement Parts.
Figure 2: Key components of a permanent match.
2. Installation and Replacement
Follow these steps to replace the wick, flint rod, and rubber rings in your permanent match lighter.
2.1 Replacing the Wick
- Unscrew the Rod: Unscrew the metal rod from the lighter body and pull out the screw.
- Remove Old Wick: Carefully remove the flint plate and pull out the old wick. Exercise caution to avoid breaking the old wick inside the rod.
- Fold New Wick: Fold the new wick in half.
- Clamp Flint Plate: Clamp the flint plate onto the folded end of the new wick.
- Insert Wick and Flint Plate: Slowly insert the wick and flint plate assembly into the rod.
- Completion: The wick replacement is now complete.
Figure 3: Step-by-step guide for wick replacement.
Figure 4: Replacement wicks and insertion process.
2.2 Replacing the Flint Fire Starter Rod
To replace the flint rod:
- Use a small tool to carefully pry up the old flint rod from its groove.
- Apply an appropriate adhesive (not included) to the flint groove.
- Insert the new flint rod into the groove, ensuring it is securely seated.
Figure 5: Replacement flint rods and usage demonstration.
2.3 Replacing the "O"-Sealed Waterproof Rubber Rings
The "O"-sealed rubber rings provide a waterproof seal. Replace them as needed:
- Carefully remove the old rubber ring from the base of the match rod.
- Slide a new "O"-sealed rubber ring into position, ensuring a snug fit to maintain the waterproof seal.
Figure 6: Replacement "O" rubber rings and their placement.
3. Operating Considerations
For optimal performance of your permanent match, pay attention to the wick length and fuel level.
3.1 Wick Length
The wick should be of an appropriate length for consistent ignition. Refer to the diagram below for visual guidance:
- Normal: The wick extends slightly beyond the metal casing, allowing for proper fuel exposure and ignition.
- Too Long: An excessively long wick can lead to an unstable flame or difficulty in striking.
- Too Short: A wick that is too short may not absorb enough fuel or may not make proper contact with the flint for ignition.
3.2 Fuel Level
Maintaining the correct fuel level is crucial for reliable operation. Use kerosene as the fuel type.
- Fuel is Normal: The wick is saturated with fuel, but not excessively dripping.
- Too Little Fuel: The wick appears dry or only partially saturated, leading to poor ignition or a weak flame.
- Too Much Fuel: Excessive fuel can cause dripping, a larger-than-desired flame, or difficulty in ignition due to oversaturation.
Figure 7: Optimal wick length and fuel level for permanent matches.
4. Maintenance
Regular maintenance ensures the longevity and reliable performance of your permanent match lighter.
- Wick Inspection: Periodically check the wick for fraying or excessive charring. Replace the wick if it appears damaged or too short.
- Flint Rod Check: Ensure the flint rod is not excessively worn. Replace it when it no longer produces sufficient sparks.
- Rubber Ring Integrity: Inspect the "O"-sealed rubber rings for cracks or wear. Replace them to maintain the waterproof seal.
- Fuel Refill: Refill the lighter with kerosene as needed, ensuring not to overfill.
- Cleaning: Keep the striking surface and the match rod clean from debris or carbon buildup.
5. Troubleshooting
If your permanent match is not functioning correctly, consider the following common issues and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Match does not light or produces weak flame. | Wick is too short or worn out. Insufficient fuel. Flint rod is worn. | Replace the wick (refer to Section 2.1). Refill with kerosene. Replace the flint rod (refer to Section 2.2). |
| Flame is too large or unstable. | Wick is too long. Too much fuel. | Adjust wick length (refer to Section 3.1). Reduce fuel level if overfilled. |
| Lighter leaks fuel or loses waterproof seal. | Damaged or worn "O"-sealed rubber ring. | Replace the "O"-sealed rubber ring (refer to Section 2.3). |
| Difficulty striking a spark. | Worn flint rod. Dirty striking surface. | Replace the flint rod (refer to Section 2.2). Clean the striking surface. |
6. Specifications
| Feature | Detail |
|---|---|
| Brand | YUSUD |
| Model Number | HW035-GP2336 |
| Material | Metal (for components like scrapers, rod parts) |
| Item Weight (Kit) | 0.02 Kilograms (0.704 ounces) |
| Number of Items (in kit) | 14 (2 scrapers, 3 flint rods, 3 wicks, 6 rubber rings) |
| Compatible Fuel Type | Kerosene (for permanent match lighter) |
| UPC | 739944270476 |
7. Warranty and Support
7.1 Warranty Information
YUSUD provides a 1-year warranty for these permanent match accessories. This warranty covers manufacturing defects and issues such as receipt of empty boxes, defective, or damaged accessories.
7.2 Customer Support
For any warranty claims, product inquiries, or assistance, please contact YUSUD customer service. We are committed to providing satisfactory after-sales service to every customer.
Contact information can typically be found on the product packaging or through the retailer where the product was purchased.