GN 1410-450-F-1-ZB Telescopic Rail User Manual

1. Introduction

This manual provides essential information for the proper installation, operation, and maintenance of the Ganter Normelemente GN 1410-450-F-1-ZB Telescopic Rail. Please read this manual thoroughly before installation and keep it for future reference.

2. Product Overview

The GN 1410 telescopic rails are designed for vertical and paired installation, providing a full extension mechanism. Each product package contains a pair of rails. The design allows for flexible installation on either the left or right side of the pull-out application. All mounting holes are easily accessible for straightforward installation.

Figure 2.1: Ganter Normelemente GN 1410-450-F-1-ZB Telescopic Rail, showing its extended and retracted states.

2.1 Key Components and Materials

• Rail Profile: Steel, galvanized, blue passivated.
• Ball Bearing: Steel, hardened.
• Plastic Ball Cage (Outer Rail): Ensures smooth movement.
• Steel Ball Cage (Inner Rail): Galvanized for durability.
• Stop Rubber and Separation Function: Made of plastic/elastomer for controlled stopping and easy separation.

3. Setup and Installation

The GN 1410 telescopic rails are designed for vertical and paired installation. Ensure the mounting surface is clean, flat, and strong enough to support the intended load.

3.1 Mounting Orientation

Due to the symmetrical mechanism, the rails can be installed on either the left or right side of the pull-out application. Always install them in pairs for proper function and load distribution.

3.2 Mounting Hole Accessibility

Auxiliary holes are provided to ensure easy accessibility to all mounting holes during installation. Use appropriate fasteners (e.g., M4 screws) for secure attachment.

Figure 3.1: Outer rail mounting hole dimensions (a7-a17) and spacing. Refer to the table below for specific values based on rail length.

Table 3.1: Outer Rail Mounting Hole Dimensions (mm)

l1	a7	a8	a9	a10	a11	a12	a13	a14	a15	a16	a17
250	183	199	-	-	-	-	-	-	-	-	-
300	259	275	-	-	-	-	-	-	-	-	-
350	259	275	309	-	-	-	-	-	-	-	-
400	259	275	-	323	339	-	-	373	-	-	-
450	259	275	361,5	387	403	-	-	-	-	-	-
500	259	275	361,5	387	403	451	467	-	-	-	-
600	259	275	361,5	387	403	515	531	565	-	-	-
700	259	275	361,5	387	403	579	595	629	-	-	-
800	259	275	361,5	387	403	579	595	629	707	723	757

Figure 3.2: Inner rail mounting hole dimensions (i4-i12) and spacing. Refer to the table below for specific values based on rail length.

Table 3.2: Inner Rail Mounting Hole Dimensions (mm)

l1	i4	i5	i6	i7	i8	i9	i10	i11	i12
250	209,5	225,5	235	-	-	-	-	-	-
300	129,5	145,5	155	257,5	373,5	283	-	-	-
350	161,5	177,5	187	289,5	305,5	315	-	-	-
400	193,5	209,5	219	353,5	369,5	379	-	-	-
450	193,5	209,5	219	385,5	401,5	411	-	-	-
500	225,5	241,5	251	449,5	465,5	475	-	-	-
600	289,5	305,5	315	545,5	561,5	571	-	-	-
700	321,5	337,5	347	609,5	625,5	635	-	-	-
800	193,5	209,5	219	353,5	369,5	379	705,5	721,5	731

3.3 Rail Separation (for installation or cleaning)

The telescopic rails feature a separation function, allowing the inner rail to be detached from the outer rail. This can be useful for installation in confined spaces or for cleaning.

Figure 3.3: Steps for separating the inner and outer rail components. Locate the release lever/mechanism and follow the indicated direction to disengage.

4. Operating Instructions

The GN 1410 telescopic rails provide a smooth, full extension movement. When properly installed, the rails will extend and retract with minimal effort.

4.1 Full Extension and Stop Function

The rails are designed for full extension, allowing complete access to the contents of the pull-out. A built-in stop rubber prevents over-extension and provides a soft stop at the end of the travel.

Figure 4.1: Illustration of the stop rubber mechanism, which limits the extension of the rail.

5. Maintenance

Regular maintenance ensures the longevity and smooth operation of your telescopic rails.

• Cleaning: Periodically wipe down the rail surfaces with a clean, dry cloth to remove dust and debris. For stubborn dirt, a mild, non-abrasive cleaner can be used, followed by thorough drying.
• Lubrication: The ball bearings are pre-lubricated. Under normal operating conditions, additional lubrication is generally not required. If movement becomes stiff over time, consult the manufacturer for recommended lubricants. Avoid over-lubrication, which can attract dirt.
• Inspection: Regularly inspect the rails for any signs of wear, damage, or loose fasteners. Ensure the stop rubber is intact and functioning correctly. Address any issues promptly to prevent further damage.

6. Troubleshooting

This section addresses common issues you might encounter with your telescopic rails.

• Issue: Rail movement is stiff or rough.
  • Solution: Check for accumulated dirt or debris on the rails and ball bearings. Clean thoroughly. Ensure the rails are properly aligned and not binding due to uneven installation. Verify that the load does not exceed the maximum capacity.
• Issue: Rail does not extend or retract fully.
  • Solution: Inspect for obstructions in the path of the rail. Check if the stop rubber is dislodged or damaged. Ensure the inner and outer rails are correctly engaged after separation (if applicable).
• Issue: Excessive noise during operation.
  • Solution: This may indicate dirt in the ball bearings or misalignment. Clean the rails and check alignment. If noise persists, inspect for damaged ball bearings or worn components.

If problems persist after attempting these solutions, please contact Ganter Normelemente customer support.

7. Specifications

Detailed technical specifications for the GN 1410-450-F-1-ZB Telescopic Rail.

Figure 7.1: Overall dimensions (l1, l2, l3) and load capacity (F_S) for various rail lengths.

Table 7.1: Rail Dimensions and Load Capacity (N)

l1	l2	l3	FS [N]
			10.000 x	100.000 x
250	250	500	450	320
300	300	600	460	340
350	350	700	480	360
400	400	800	510	390
450	450	900	510	390
500	500	1000	480	360
600	600	1200	440	340
700	700	1400	420	320
800	800	1600	400	300

8. Warranty and Support

For information regarding product warranty, technical support, or replacement parts, please contact Ganter Normelemente directly through their official website or customer service channels. Please have your product model number (Teleskopschienenpaar mit Vollauszug) and ASIN (B08FDLKM2Q) ready when contacting support.