1. Introduction
This manual provides essential information for the proper installation, function, and maintenance of the febi bilstein Camshaft Timing Chain Kit, model 106562. This kit is designed as an original febi bilstein replacement part, ensuring solutions "Made in Germany" quality.
The kit includes components necessary for the camshaft timing chain system, such as the timing chain, sprockets, slide rails, and chain tensioner. Proper installation is crucial for engine performance and longevity.
2. Safety Information
WARNING:
- Always disconnect the vehicle's battery before beginning any work on the engine to prevent accidental starting or electrical shorts.
- Wear appropriate personal protective equipment (PPE), including safety glasses and gloves, to prevent injury.
- Ensure the vehicle is securely supported on jack stands or a lift before working underneath it.
- Engine components can be hot. Allow the engine to cool completely before handling parts.
- This product is a critical engine component. All work should be carried out exclusively by trained professionals with experience in automotive engine repair. Incorrect installation can lead to severe engine damage.
- Refer to the vehicle manufacturer's service manual for specific torque specifications and procedures relevant to your vehicle model.
3. Product Overview and Components
The febi bilstein Camshaft Timing Chain Kit 106562 provides essential components for the engine's timing system. The kit is designed to replace worn or damaged original equipment parts, restoring proper engine timing and function.
Figure 3.1: Overview of the febi bilstein Camshaft Timing Chain Kit 106562 components. The image displays the complete kit, which includes a long, flexible timing chain, two different-sized sprockets (one smaller, one larger), a circular oil seal, two curved slide rails (one longer, one shorter), and a chain tensioner assembly. These parts are crucial for synchronizing the camshaft and crankshaft in an internal combustion engine.
The standard set circumference includes a Simplex chain design with 130 chain links. The kit is supplied without an endless clasp type, indicating it is a continuous chain.
Kit Contents:
- Timing Chain (Simplex, 130 links)
- Camshaft Sprocket
- Crankshaft Sprocket
- Chain Tensioner
- Slide Rails (Guide Rails)
- Oil Seal (if applicable, based on image)
4. Installation
Installation of a camshaft timing chain kit is a complex procedure that requires specialized tools, knowledge, and experience. It is strongly recommended that this installation be performed by a certified automotive technician.
General Installation Steps (Consult Vehicle Service Manual for Specifics):
- Preparation: Disconnect the battery. Drain engine oil and coolant if necessary. Remove components obstructing access to the timing chain cover (e.g., accessory belts, pulleys, valve cover, oil pan).
- Timing Mark Alignment: Rotate the crankshaft to align the engine's timing marks. This is critical to ensure proper valve timing.
- Timing Cover Removal: Carefully remove the timing chain cover. Be mindful of gaskets and seals.
- Old Component Removal: Remove the old timing chain, sprockets, tensioner, and guide rails. Inspect surrounding components for wear or damage.
- New Component Installation: Install the new febi bilstein timing chain, sprockets, tensioner, and guide rails. Ensure all timing marks are correctly aligned before installing the new chain.
- Tensioner Activation: Activate the new chain tensioner according to the vehicle manufacturer's instructions.
- Reassembly: Reinstall the timing chain cover with a new gasket and apply sealant as required. Reattach all removed components, ensuring all bolts are torqued to specifications.
- Fluid Refill & Test: Refill engine oil and coolant. Start the engine and check for proper operation, leaks, and unusual noises.
Note: Failure to follow proper installation procedures can result in severe engine damage. Always consult the specific service manual for your vehicle model.
5. Operation and Function
Once correctly installed, the febi bilstein Camshaft Timing Chain Kit ensures the precise synchronization of the engine's camshaft(s) and crankshaft. This synchronization is vital for the correct opening and closing of the engine's valves in relation to the piston's position, allowing for optimal combustion and engine performance.
The timing chain transmits rotational force from the crankshaft to the camshaft(s). The sprockets guide the chain, while the tensioner maintains proper chain tension, preventing slack and ensuring accurate timing. The slide rails guide the chain, reducing friction and wear.
6. Maintenance
The timing chain system is designed for long-term durability, but its longevity is directly influenced by regular engine maintenance, particularly oil changes.
- Engine Oil Quality: Use only the type and viscosity of engine oil recommended by your vehicle manufacturer. High-quality, clean engine oil is crucial for lubricating the timing chain and tensioner, and for preventing premature wear.
- Oil Change Intervals: Adhere strictly to the vehicle manufacturer's recommended oil change intervals. Dirty or degraded oil can accelerate wear on timing chain components.
- Regular Inspections: During routine vehicle servicing, a qualified technician may inspect the timing chain system for signs of wear, such as excessive noise (rattling or whining), or visible damage to the chain or guides.
While the timing chain itself does not typically require scheduled replacement like a timing belt, it should be inspected and replaced if signs of wear or failure are present.
7. Troubleshooting
Issues with the timing chain system can manifest in various ways. If you experience any of the following symptoms, it is recommended to have your vehicle inspected by a qualified mechanic immediately.
| Symptom | Possible Cause | Action |
|---|---|---|
| Engine rattling noise, especially on cold start or idle | Worn timing chain, faulty tensioner, or worn guide rails. | Professional inspection and diagnosis required. Replacement of timing chain kit components may be necessary. |
| Check Engine Light (CEL) with P0016, P0017, P0018, P0019 (Crankshaft/Camshaft Position Correlation) | Timing chain stretched, jumped a tooth, or tensioner failure leading to incorrect timing. | Immediate professional diagnosis. Continued driving can cause severe engine damage. |
| Reduced engine performance, misfires, rough idle | Incorrect valve timing due to timing chain issues. | Professional diagnosis to confirm timing chain integrity. |
| Engine fails to start or cranks but doesn't start | Severe timing chain failure (e.g., broken chain). | Do not attempt to start the engine. Tow vehicle to a repair facility. |
Note: These are general troubleshooting guidelines. A professional diagnosis is always recommended for engine-related issues.
8. Specifications
| Specification | Value |
|---|---|
| Brand | Febi bilstein |
| Model Number | 106562 |
| Item Weight | 7 ounces (approx. 0.2 kg) |
| Product Dimensions | 6.18 x 12.52 x 1.97 inches (approx. 15.7 x 31.8 x 5 cm) |
| Chain Design | Simplex |
| Chain Links | 130 |
| Clasp Type | Without (endless) |
| OEM Part Numbers (for comparison) | Toyota: 13506-22030 S2, Lotus: A131E6089S S2, A120E6138SS1, A120E6138SS2, A120E6203SS1, A120E6203SS2, A131E6089SS2 |
9. Vehicle Compatibility
This febi bilstein Camshaft Timing Chain Kit (106562) is suitable for various vehicle models. Always use the vehicle identification number (VIN) or specific vehicle details to confirm compatibility before purchase and installation.
Compatible Vehicle Models:
- Lotus: Elise
- Toyota: Spacio, Celica VII, Voltz 4x4, Spacio 4x4, Wish, Corolla Spacio 4x4, Avensis II, Avensis I, Corolla Fielder 4x4, Corolla Fielder, Corolla Spacio, Wish 4x4, Corolla IX, Will VS, MR2, Corolla IX 4x4, Auris I, MR-S, Isis, Will VS 4x4
10. Warranty and Support
As an original febi bilstein product, this timing chain kit is manufactured to high-quality standards. For specific warranty information, please refer to the official febi bilstein website or contact their customer support directly. Keep your proof of purchase for any warranty claims.
For technical support or inquiries regarding this product, it is recommended to contact febi bilstein customer service or consult with a certified automotive professional.
