Introduction
This manual provides essential information for the safe and effective use of your Kemper Tools High Temp Wire. This 24 gauge copper wire is designed for applications requiring resistance to high temperatures, such as kiln firing in ceramics and glass art. Please read these instructions carefully before use.
Product Overview
The Kemper Tools High Temp Wire is a general-purpose wire specifically formulated to maintain strength and integrity during prolonged exposure to high heat. It is commonly used for creating hanging loops for ornaments, jewelry, or other items intended for kiln firing.
Image: A coil of Kemper Tools 24 Gauge High Temp Wire, illustrating its typical packaging and form.
- Gauge: 24 Gauge
- Diameter: 0.020 inches
- Length: 10 feet
- Material: Copper
- Heat Resistance: Designed to remain strong in kiln firing and withstand heat for extended periods.
Setup
- Safety First: Always wear appropriate personal protective equipment (PPE), such as safety glasses and gloves, when handling and cutting wire to prevent injury.
- Uncoiling: Carefully uncoil the desired length of wire from the spool. Avoid kinks or sharp bends that could weaken the wire.
- Cutting: Use suitable wire cutters to cut the wire to the required length. Ensure a clean cut to prevent frayed ends.
- Shaping: The wire can be bent and shaped as needed for your specific application, such as forming hanging loops for ceramic or glass pieces. Use pliers for precise bends.
Operating Instructions
This high-temp wire is primarily intended for use in kilns for firing ceramic or glass items. Follow these guidelines for optimal performance:
- Temperature Range: This wire performs well in typical kiln firing temperatures, generally up to Cone 6 (approximately 2232°F / 1222°C). For higher temperatures, such as Cone 10, the wire may be too thin and could experience significant distortion or breakage.
- Application: Use the wire to create hangers or supports for items that need to be suspended during firing. Ensure the weight of the item is appropriate for the wire's gauge and strength.
- Expected Changes: During and after firing, the wire may darken in color. This is a normal reaction to high temperatures and does not necessarily indicate a defect.
- Distortion: At higher temperatures (e.g., Cone 6), some slight bending or distortion of the wire may occur, especially if supporting heavier objects. Account for this when designing your supports.
- Lifespan: The wire's strength can degrade after multiple firings. It is recommended to inspect the wire before each use and replace it after 2-3 firings, or sooner if signs of brittleness or significant distortion are observed.
Maintenance
- Storage: Store the wire in a dry environment to prevent oxidation and corrosion. Keep it away from moisture and corrosive chemicals.
- Inspection: Before each use, visually inspect the wire for any signs of damage, kinks, excessive brittleness, or thinning. Do not use damaged wire.
- Cleaning: No specific cleaning is required for this wire. Any residue from firing is generally harmless.
- Disposal: Dispose of used or damaged wire responsibly according to local regulations for metal waste.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Wire breaks during firing | Exceeding temperature limits; repeated use; excessive weight on wire. | Ensure use within recommended temperature range (up to Cone 6). Replace wire after a few firings. Reduce the load on the wire or use multiple strands. |
| Wire distorts or slumps significantly | High firing temperature; heavy load; uneven weight distribution. | Verify firing temperature is within recommended range. Distribute weight evenly. For heavier items or higher temperatures, consider a thicker gauge wire or alternative support methods. |
| Wire turns dark after firing | Normal reaction to high temperatures. | This is expected and not a defect. No action required. |
Specifications
- Model Number: 48560
- UPC: 787790351085
- Gauge: 24 AWG
- Nominal Diameter: 0.020 inches (0.508 mm)
- Length: 10 feet (3.05 meters)
- Material: Copper
- Finish Type: Polished
- Item Weight: Approximately 0.634 ounces (0.02 kg)
- Package Dimensions: 2.91 x 2.05 x 0.98 inches
Warranty and Support
Kemper Tools strives to provide high-quality products. Specific warranty information for this product is not detailed in this manual. For any questions, concerns, or support regarding your Kemper Tools High Temp Wire, please contact Kemper Tools customer service directly through their official website or contact information provided with your purchase.