Broil King Crown Pellet 500 Pellet Grill User Manual

1. Introduction

The Broil King Crown Pellet 500 Pellet Grill is designed to provide a versatile grilling and smoking experience, from low-and-slow smoking to high-heat searing. This manual provides essential information for the setup, operation, maintenance, and troubleshooting of your pellet grill to ensure optimal performance and longevity.

2. Setup

2.1 Assembly

Initial assembly of the grill is required. Follow the detailed instructions provided in the separate assembly guide to ensure all components are correctly and securely installed. The grill is heavy, so assistance may be required during assembly.

2.2 Initial Burn-Off

Before first use, perform an initial burn-off to season the grill and remove any manufacturing residues. Refer to the quick start guide for specific temperature and duration recommendations.

2.3 Pellet Loading

The pellet hopper has an 18 lb capacity. Ensure you use high-quality wood pellets designed for pellet grills. To load pellets, open the hopper lid and pour pellets into the reservoir.

For long periods of storage or to change pellet flavors, utilize the pellet clean-out chute located at the base of the hopper to easily empty the pellets.

2.4 Power Connection

Connect the power cord to a grounded electrical outlet. The grill is electrically powered to operate its digital controller, auger, and fan system.

This video provides a comprehensive overview of the Baron Pellet Series, demonstrating the power connection and initial setup procedures for the grill.

3. Operating Instructions

3.1 Digital Controller

The Broil King Crown Pellet 500 features a digital control and display system. The backlit LCD screen shows the target and current cook box temperatures, as well as temperatures from the two integrated meat probes.

The intuitive control system allows for precise temperature adjustments. The display is angled for easy visibility during operation.

3.2 Temperature Settings and Quick-Set Buttons

You can set precise cooking temperatures using the up and down arrows on the digital controller. The grill is capable of reaching temperatures up to 600°F for searing.

Three quick-set buttons allow for easy selection of common wood grilling temperatures:

• Smoke: Set to 225°F for low-and-slow cooking.
• Roast: Set to 350°F for general roasting.
• Grill/Sear: Capable of searing at 600°F for perfect grill marks.

This video illustrates how to adjust temperatures and use the quick-set functions for various cooking styles.

3.3 Meat Probes

The grill includes two electronic meat probes to monitor the internal temperature of your food. Insert the probes into the thickest part of the meat, avoiding bones, and plug them into the designated ports on the controller.

4. Features Overview

4.1 Durable Steel Construction

The grill body and lid are constructed from durable 1.5mm steel with a high-heat black finish, designed to retain heat for even and efficient cooking.

This video highlights the robust construction materials used in the grill's design.

4.2 Cast-Iron Cooking Grids

The heavy cast-iron cooking grids are reversible. One side is pointed to create perfect grill marks, while the other side features grooves to capture juices for continuous basting.

This video demonstrates the versatility of the cast-iron grids for different cooking needs.

4.3 Heat Plates

Five extra-thick, easy-to-clean heat plates are located inside the cooking chamber. These plates ensure even heat distribution from front to back and side to side, and channel drippings towards the drip tray for easy cleanup.

This video illustrates how the heat plates contribute to efficient cooking and easy maintenance.

4.4 Ash Management System

The integrated ash management system allows for easy clearing of pellet ash from the burn pot. A locking mechanism seals the bottom of the burn pot and sifts ash into a removable ash tray for convenient disposal.

This video shows the process of clearing ash from the burn pot and removing the ash tray.

4.5 High Capacity Pellet Hopper

The grill features an 18 lb capacity pellet hopper, ensuring long cooking times without frequent refills. It is fed by a high-powered auger system.

This video provides a closer look at the pellet feeding mechanism.

4.6 Mobility and Stability

The grill is equipped with two 8-inch crack-proof wheels and adjustable height feet, providing both rugged mobility and stability on various surfaces.

This video showcases the ease of moving and stabilizing the grill.

4.7 Additional Conveniences

• Integrated Bottle Opener: A side-mounted bottle opener is included for convenience.
• Tool Hooks: Two handy tool hooks are provided to keep grilling necessities close at hand.
• Lower Shelf: A sturdy lower shelf provides added strength and ample storage.
• Rotisserie Compatibility: Unlike many pellet grills, the Broil King Baron Pellet Grill is compatible with a rotisserie kit (sold separately), allowing for succulent rotisserie cooking.

This video highlights various convenience features of the grill.

5. Maintenance

5.1 Cleaning

• Grease Tray: The hidden grease tray is removable for easy clean-up. Regularly empty and clean the tray to prevent grease fires.
• Ash Collector: The ash collector is easily removed for cleaning. Ensure the grill is cool before handling ash.
• Heat Plates: The heat plates are designed for easy cleaning. Allow them to cool before wiping down.
• Cooking Grids: Clean the cast-iron cooking grids after each use to maintain performance and prevent food from sticking.

5.2 Pellet Storage

For optimal pellet performance and to prevent moisture absorption, store unused pellets in a dry, airtight container. If storing the grill for an extended period, use the pellet clean-out chute to remove all pellets from the hopper.

6. Troubleshooting

If you encounter issues with your Broil King Crown Pellet 500, please refer to the comprehensive troubleshooting section in the full user manual or contact Broil King customer support. Common issues may include temperature inconsistencies or pellet feeding problems, which can often be resolved by ensuring proper pellet quality and hopper cleanliness.

7. Specifications

8. Warranty and Support

The Broil King Crown Pellet 500 comes with a 5-year warranty on the grill body and a 2-year warranty on the remaining parts and paint. For support, you can control and monitor the grill directly from your smartphone using the Broil King Grilling App. For further assistance or warranty claims, please contact Broil King customer service.