Cedarslink Black Truss Arch Kit Instruction Manual

1. Introduction

This instruction manual provides detailed guidance for the assembly, operation, and maintenance of your Cedarslink Black Truss Arch Kit. This mobile and portable DJ lighting system metal arch is designed for various event setups, offering a sturdy and versatile solution for mounting lighting fixtures and other equipment. Please read this manual thoroughly before assembly and operation to ensure safe and correct usage.

2. Product Overview

The Cedarslink Black Truss Arch Kit is a robust and adaptable metal trussing system. It features a square piping design with simple bolt connections, making assembly straightforward. The system is lightweight yet durable, suitable for mobile DJ setups, stage lighting, and event backdrops.

Key Features:

• Perfect 14.5 ft. x 7 ft. black metal arch truss all-in-one system.
• Trusses are 8"x8" diameter with square piping for easy bolt fixture application.
• Effortless truss connection via bolt system.
• Includes four 2-meter (6.56 ft.) truss sections and two 10"x40" ultra-sturdy base plates with 4" height extension.
• Total system weight: Approximately 87 lbs.

3. Components and Parts List

Before beginning assembly, ensure all components listed below are present and undamaged. If any parts are missing or damaged, contact customer support.

• Four (4) 2-meter (6.56 ft.) Black Square Truss Sections
• Two (2) 10"x40" Base Plates with 4" Height Extension
• Necessary Bolts, Washers, and Wing Nuts for connections
• Built-in 5-way cube connections on ends of trusses for various configurations.

Figure 3.1: Assembled Cedarslink Black Truss Arch Kit.

Figure 3.2: Detail of a truss section with bolt holes for fixture mounts.

Figure 3.3: Detail of the built-in 5-way cube connection for versatile assembly.

Figure 3.4: One of the 10"x40" ultra-sturdy base plates.

4. Setup and Assembly

The Cedarslink Black Truss Arch Kit is designed for simple and effortless assembly using bolt connections. Follow these steps for proper setup:

1. Prepare the Base Plates: Place the two 10"x40" base plates on a flat, stable surface where the truss system will be erected. Ensure sufficient space for the full 14.5 ft width and 7 ft height.
2. Attach Vertical Truss Sections: Connect one end of a 2-meter truss section to the square connector on each base plate. Align the bolt holes and secure them using the provided bolts, washers, and wing nuts. Tighten all connections firmly.
3. Connect Horizontal Truss Sections: Once the two vertical sections are securely attached to the base plates, connect the remaining two 2-meter truss sections horizontally between the tops of the vertical sections. Utilize the built-in 5-way cube connections for a secure fit. Ensure all bolt holes are aligned and connections are tightened with bolts, washers, and wing nuts.
4. Final Inspection: Before loading any equipment, perform a thorough inspection of all connections. Ensure every bolt, washer, and wing nut is evenly tight and secure. Verify that the entire structure is stable and level.

5. Operating Instructions

This truss system is designed to support various lighting fixtures and equipment. Follow these guidelines for safe operation:

• Mounting Equipment: Use appropriate clamps and hardware (not included) to attach lighting fixtures, speakers, or other equipment to the truss sections. The square piping design facilitates easy bolt fixture application.
• Weight Distribution: Distribute the weight of mounted equipment evenly across the truss system to maintain stability. Avoid concentrating heavy loads in one area.
• Load Capacity: Do not exceed the maximum weight capacity of the truss system. Refer to the Specifications section for details. Overloading can lead to structural failure and injury.
• Cable Management: Secure all power and signal cables to the truss using cable ties or wraps to prevent tripping hazards and maintain a tidy setup.
• Stability Check: Regularly check the stability of the entire system, especially after moving or adjusting equipment.

6. Maintenance

Proper maintenance ensures the longevity and safe operation of your truss system:

• Regular Inspection: Before each use, inspect all truss sections, base plates, bolts, washers, and wing nuts for any signs of wear, damage, or corrosion.
• Tighten Connections: Periodically re-tighten all bolt connections, as vibrations during transport or use can cause them to loosen over time.
• Cleaning: Clean the metal surfaces with a soft, damp cloth. Avoid abrasive cleaners or solvents that could damage the powder-coated finish.
• Storage: Store the truss system in a dry, protected environment when not in use to prevent rust and damage.
• Damaged Parts: Do not use any damaged components. Replace them immediately with genuine Cedarslink parts.

7. Troubleshooting

This section addresses common issues you might encounter with your truss system.

Issue: System feels unstable or wobbly.

• Solution 1: Check all bolt connections. Ensure they are tightened firmly.
• Solution 2: Verify that the base plates are on a level and stable surface. Adjust as necessary.
• Solution 3: Ensure weight is evenly distributed. Remove any excessive or unbalanced loads.

Issue: Difficulty connecting truss sections.

• Solution 1: Ensure the sections are correctly aligned. The 5-way cube connections are designed for precise fit.
• Solution 2: Check for any debris or obstructions in the bolt holes or connection points.
• Solution 3: Do not force connections. If resistance is met, re-align the sections.

8. Specifications

Note: The product dimensions from the JSON (312 x 205.2 x 108 inches) appear to be general packaging or maximum possible dimensions, not the specific assembled arch kit dimensions as stated in the product title (14.5 FT Width 7 FT Height). Please refer to the product title for the assembled arch kit dimensions.

9. Warranty and Support

For warranty information, technical support, or to inquire about replacement parts, please contact Cedarslink customer service. Keep your purchase receipt as proof of purchase.

Manufacturer: Cedarslink

Date First Available: February 8, 2020