Akozon Electric Bike/Scooter Brushless Motor Controller Kit with LCD Display Instruction Manual

1. Introduction

This manual provides detailed instructions for the installation, operation, maintenance, and troubleshooting of your Akozon Electric Bike/Scooter Brushless Motor Controller Kit with LCD Display. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. Safety Information

• Always disconnect power before performing any installation or maintenance.
• Ensure all connections are secure and properly insulated to prevent short circuits.
• Do not attempt to modify the controller or display. Unauthorized modifications can lead to malfunction and void the warranty.
• Keep the controller and display away from extreme temperatures, direct sunlight, and corrosive substances.
• Consult a qualified technician if you are unsure about any installation steps.

3. Package Contents

Verify that all items are present in your package:

• Brushless Motor Controller
• LCD Display Panel (S866 model)
• LCD Display Mount (for 22.5mm handlebar)
• Connecting Cables

Image 3.1: Overview of the Akozon Brushless Motor Controller Kit, including the controller unit, LCD display, and connecting cables.

4. Setup and Installation

4.1 LCD Display Installation

1. Attach the LCD display mount to your bicycle or scooter handlebar. The mount is designed for handlebars with a 22.5mm diameter.
2. Secure the LCD display panel onto the mount.
3. Route the display cable safely along the frame, ensuring it does not interfere with steering or moving parts.

Image 4.1: The LCD display unit (S866) securely mounted on a bicycle handlebar, showing its position relative to other controls.

4.2 Controller Wiring Diagram

Refer to the following diagram for proper connection of the controller to your electric bike or scooter components. Ensure each connector is matched correctly.

Image 4.2: Detailed wiring diagram illustrating the various connections on the brushless motor controller, including display, speed throttle, brake, and power lines.

• Display Connection: Connect the LCD display cable to the corresponding port on the controller.
• Speed Throttle: Connect the throttle cable for speed control.
• Electric Brake: Connect the electric brake levers.
• Hall Sensor: Connect the motor's Hall sensor wires.
• Positive Electrode (+): Connect the positive terminal of your battery.
• Negative Electrode (-): Connect the negative terminal of your battery.
• 3 Phase Line: Connect the three phase wires from your brushless motor.
• 1:1 Accelerator: Connect the pedal assist sensor (PAS).
• Lamp: Connect the headlight/taillight if applicable.
• Low Potential Brake: Connect the low-level brake signal wire.
• Intelligent Identification: This wire is for automatic motor phase identification. Follow specific instructions for your motor if provided.
• Master Switch: Connect the main power switch.

5. Operating Instructions

5.1 Powering On/Off

Press and hold the power button (U) on the LCD display to turn the system on or off.

Image 5.1: A close-up view of the S866 LCD display, showing various data points such as battery level, current speed, and trip distance.

5.2 Display Functions

The LCD display provides real-time information:

• Battery Level: Indicates the remaining battery charge.
• Current Speed (CUR): Shows your instantaneous speed (KM/H).
• PAS Level: Displays the current pedal assist level (e.g., 1-5 or 1-9).
• Distance (DST): Shows the trip distance.
• Time: Displays the elapsed ride time.

5.3 Setting Parameters

Use the '+' and '-' buttons to navigate and adjust settings.

• Gear Positions: The vehicle speed can be divided into 3, 5, or 9 gear positions. Consult the display's specific menu for adjustment.
• Power-on Password: Set a password for added security.
• Lights Control: Activate or deactivate connected lights.
• Cruise Control: Engage or disengage cruise control functionality.
• Boost Function: Activate the boost feature for additional power.

6. Maintenance

• Cleaning: Wipe the display and controller with a soft, damp cloth. Do not use abrasive cleaners or solvents.
• Water Resistance: The LCD display is rainproof. However, avoid submerging the unit in water. Ensure all cable connections are dry before use.
• Cable Inspection: Regularly check all cables and connectors for wear, damage, or loose connections.
• Storage: When not in use for extended periods, store the electric bike/scooter in a dry, cool place.

Image 6.1: The rainproof LCD display operating on a bicycle during light rain, demonstrating its durability in various weather conditions.

7. Troubleshooting

8. Specifications

9. Warranty and Support

For warranty information or technical support, please contact Akozon customer service through your purchase platform or visit the official Akozon store page. Keep your purchase receipt as proof of purchase.