Bevel Engineering BVL-1861
Bevel Engineering Premium LED Upgrade Kit H13/9008 Headlight Kit User Manual
Model: BVL-1861
1. Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of the Bevel Engineering Premium LED Upgrade Kit. This kit is designed to replace existing H13/9008 halogen headlight bulbs in compatible Polaris vehicles, offering enhanced illumination and durability. Please read this manual thoroughly before installation and use to ensure proper function and safety.
2. Product Contents
The Bevel Engineering Premium LED Upgrade Kit includes the following components:
- Two (2) H13/9008 LED Headlight Bulbs (Model BVL-1861)
- Integrated Wiring Harnesses with CANBUS
Image: The Bevel Engineering Premium LED Upgrade Kit, showing the product packaging and the two LED bulbs with their integrated wiring.
Image: A close-up view of the two H13/9008 LED headlight bulbs, highlighting their design and wiring connections.
3. Compatibility
This LED upgrade kit is compatible with Polaris vehicles that utilize H13/9008 factory headlight bulbs. To confirm compatibility, check your vehicle's existing headlight bulbs for the H13 designation.
Compatible Polaris Side-by-Sides:
- 2015-2016 Ranger 570 Full Size
- 2011-2017 Ranger 800/800 Crew
- 2011-2017 Ranger 800 6x6
- 2011-2018 Ranger 900/1000 Diesel
- 2014-2018 Ranger 900 Crew
- 2013-2019 Ranger XP 900
- 2017-2023 Ranger XP 1000
- 2013-2023 RZR 570
- 2011-2014 RZR 800 and 800 S
- 2015-2023 RZR 900 S (Without Factory Equipped LED)
- 2015-2018 RZR Trail 50/55 Inch Wide
- 2016-2018 RZR 1000S (Without Factory Equipped LED)
- 2016-2023 General 1000 (Without Factory Equipped LED)
Compatible Polaris ATVs/Sleds:
- 2014-2022 Indy 550
- 2012-2014 Switchback 600
- 2014-2016 Switchback Assault 600
- 2011-2016 Switchback Assault 800
- 2010-2012 Scrambler 500
- 2013-2022 Scrambler 850
- 2020-2022 Scrambler XP1000
- 2009-2010 Outlaw 450
- 2009-2011 Outlaw 525
- 2010-2013 Trail Blazer 330
- 2012-2015 Pro RMK 600
- 2011-2015 Pro RMK 800
4. Features
The Bevel Engineering Premium LED Upgrade Kit offers several key features:
- Dual Beam Functionality: Provides both high and low beam illumination from a single bulb.
- Adjustable LED Angle: Allows for fine-tuning of the LED's angle to achieve an optimal light pattern and visibility.
- High Brightness: Each bulb delivers 4000 Lumens for significantly improved night-time visibility compared to standard halogen bulbs.
- Bright White Color Temperature: 6500K color temperature provides a clear, bright white light.
- Fan-less Design: Ensures quiet operation and reduces potential points of failure, contributing to a longer operating life.
- Durable Construction: Designed for off-road use, with an operating life of 30,000 hours.
- Weather-Resistant: IP65 rated for water resistance, ensuring reliable performance in various weather conditions.
- Integrated CANBUS: Addresses common issues such as error codes, flickering, and blinding that can occur with LED conversions.
Image: An LED bulb surrounded by splashing water, illustrating its IP65 water-resistant design.
Image: A visual comparison showing the light output of a stock halogen bulb versus the brighter, more defined pattern of the Bevel Engineering LED bulb.
5. Safety Information
Always prioritize safety during installation and operation. Disconnect the vehicle's battery before performing any electrical work. Wear appropriate personal protective equipment, such as gloves and eye protection. Ensure the vehicle is stable and secure before working on it. These bulbs are intended for off-road use only.
6. Installation Guide (Setup)
The Bevel Engineering LED Upgrade Kit features a plug-and-play design for straightforward installation. No special tools are typically required.
- Access Headlight Assembly: Locate and access your vehicle's headlight assembly. This may involve removing covers or trim depending on your specific Polaris model.
- Remove Old Bulb: Carefully disconnect the wiring harness from the existing H13/9008 halogen bulb. Then, unclip or twist to remove the old bulb from its housing.
- Insert New LED Bulb: Insert the new Bevel Engineering LED bulb into the headlight housing. Ensure it is seated correctly.
- Secure Bulb: Rotate the LED bulb or secure the buckle (depending on housing design) until it is firmly in place.
- Connect Wiring: Connect the integrated wiring harness of the LED bulb directly to the vehicle's factory wiring harness.
- Adjust LED Angle (Optional): The LED's angle can be adjusted to optimize the light pattern. Gently rotate the bulb within its housing to achieve the desired beam pattern for both low and high beams. Test the lights to ensure proper alignment and adjust as needed.
- Test Functionality: Reconnect the vehicle's battery and test both the low and high beams to ensure they are functioning correctly.
- Reassemble: Reinstall any covers or trim removed during the process.
Image: A close-up view inside a headlight housing, indicating the correct orientation for the LED bulb with labels for 'Up', 'Low Beam (Top)', and 'High Beam (Bottom)' to guide proper installation.
7. Operation
Once installed, the Bevel Engineering LED headlight bulbs operate like your vehicle's original headlights. Use your vehicle's standard headlight switch to toggle between low beam and high beam settings. The integrated CANBUS system ensures seamless communication with your vehicle's electrical system, preventing common error messages or flickering.
8. Maintenance
The Bevel Engineering Premium LED Upgrade Kit is designed for minimal maintenance due to its fan-less and durable construction.
- Cleaning: Periodically clean the exterior of your headlight lenses to ensure maximum light output. Use a soft cloth and appropriate automotive cleaning solutions.
- Inspection: Occasionally inspect the bulbs and wiring connections for any signs of damage or loose connections.
- Water Resistance: The IP65 rating provides protection against dust and water ingress. However, avoid direct high-pressure water jets on the bulb itself during cleaning.
9. Troubleshooting
If you encounter any issues with your LED headlight kit, refer to the following troubleshooting steps:
| Problem | Possible Cause | Solution |
|---|---|---|
| Bulbs do not light up | Loose connection, incorrect polarity, blown fuse, faulty bulb. | Check all wiring connections. Ensure the bulb is fully seated. Verify vehicle fuses. If still not working, contact support. |
| Flickering or intermittent operation | Loose connection, CANBUS incompatibility (rare due to integrated CANBUS). | Ensure all connections are secure. The integrated CANBUS should prevent most flickering issues. If persistent, contact support. |
| Error message on dashboard | CANBUS system not fully compatible (rare). | The integrated CANBUS is designed to prevent error codes. If an error persists, contact support for further assistance. |
| Poor light pattern or beam focus | Incorrect bulb orientation or angle. | Adjust the LED bulb's angle within the housing as described in the installation section to optimize the beam pattern. |
10. Specifications
| Specification | Detail |
|---|---|
| Model Number | BVL-1861 |
| Bulb Type | H13/9008 LED |
| Luminous Flux | 4000 Lumens per bulb |
| Color Temperature | 6500K (Bright White) |
| Operating Life | 30,000 hours |
| Voltage | 12 Volts |
| Water Resistance Rating | IP65 |
| Item Weight | 9.9 ounces (total package) |
| Package Dimensions | 6.06 x 5.79 x 2.32 inches |
| Manufacturer | Bevel Engineering |
11. Warranty and Support
For warranty information or technical support regarding your Bevel Engineering Premium LED Upgrade Kit, please refer to the product packaging or contact Bevel Engineering directly through their official website or customer service channels. Ensure you have your product model number (BVL-1861) and purchase details available when contacting support.
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