Brook Proskit CP-080E Automatic Cable Wire Stripper Crimper Instruction Manual

1. Introduction

Thank you for choosing the Brook Proskit CP-080E Automatic Cable Wire Stripper Crimper. This versatile hand tool is designed for efficient stripping of flexible cables and crimping of various terminals. Please read this manual thoroughly before use to ensure safe and effective operation.

2. Safety Instructions

• Always wear appropriate personal protective equipment, such as safety glasses, when using this tool.
• Ensure the power source is disconnected before working on electrical wires.
• Do not use the tool for purposes other than wire stripping, crimping, or cutting.
• Keep hands and fingers clear of the stripping and cutting jaws during operation.
• Store the tool in a dry, secure place, out of reach of children.
• Inspect the tool for any damage before each use. Do not use if damaged.

3. Product Overview

The Brook Proskit CP-080E is an automatic wire stripper and crimper featuring an ergonomic grip for comfortable handling. It integrates stripping, cutting, and crimping functions into a single tool.

Figure 3.1: Front view of the Brook Proskit CP-080E tool, showing its yellow and orange body and ergonomic handles.

Key Components:

• Stripping Jaws: Automatically adjust to wire size for precise stripping.
• Wire Cutter: Integrated blade for clean wire cuts.
• Crimping Dies: For various terminal types.
• Length Stop: Adjustable guide for consistent strip lengths.
• Tension Adjustment Knob: For fine-tuning stripping force on different wire insulation types.

4. Setup

The Brook Proskit CP-080E is ready for use out of the box. No assembly is required. Before first use, familiarize yourself with the tool's components and functions.

Adjusting Strip Length:

1. Locate the adjustable length stop on the side of the stripping jaws.
2. Slide the stop to the desired stripping length. This ensures consistent insulation removal for multiple wires.

Adjusting Stripping Tension:

1. For very thin or tough insulation, a tension adjustment knob may be present near the stripping jaws.
2. Rotate the knob clockwise to increase tension for tougher insulation, or counter-clockwise to decrease tension for softer insulation, preventing wire damage.

5. Operating Instructions

5.1 Wire Stripping

1. Open the handles of the tool.
2. Insert the wire into the stripping jaws, ensuring the end of the wire aligns with the set length stop.
3. Firmly squeeze the handles together. The jaws will automatically grip the insulation, cut it, and pull it away from the conductor.
4. Release the handles to retrieve the stripped wire.

Figure 5.1: Side view illustrating the stripping jaws and mechanism of the tool.

5.2 Wire Cutting

1. Locate the wire cutting blade, typically positioned between the handles or near the pivot point.
2. Place the wire into the cutting blade slot.
3. Squeeze the handles firmly to cut the wire.

5.3 Crimping

The tool includes crimping dies for various insulated and non-insulated terminals. Refer to the markings on the tool for appropriate terminal sizes.

1. Select the correct crimping die size for your terminal.
2. Insert the terminal into the chosen crimping die.
3. Insert the stripped wire into the terminal.
4. Squeeze the handles firmly until the crimping cycle is complete.

6. Maintenance

• Cleaning: After each use, wipe the tool clean with a dry cloth to remove any wire fragments or debris.
• Lubrication: Periodically apply a small amount of light machine oil to the pivot points and moving parts to ensure smooth operation.
• Storage: Store the tool in a dry environment to prevent rust. Keep the jaws closed to protect the cutting edges.
• Inspection: Regularly check for wear on the stripping jaws and cutting blade. Replace the tool if significant wear or damage is observed.

7. Troubleshooting

• Issue: Wire insulation is not fully stripped.
  Solution: Ensure the wire is fully inserted into the jaws. Check the tension adjustment knob; increase tension if the insulation is particularly tough.
• Issue: Wire conductor is damaged during stripping.
  Solution: Decrease the tension using the adjustment knob. Ensure the wire is not too large for the tool's capacity.
• Issue: Crimps are loose or incomplete.
  Solution: Ensure the correct crimping die size is selected for the terminal. Apply sufficient pressure when squeezing the handles.
• Issue: Tool feels stiff or difficult to operate.
  Solution: Clean the tool and apply lubrication to pivot points.

8. Specifications

Figure 8.1: Dimensions of the Brook Proskit CP-080E tool.

9. Warranty and Support

For warranty information or technical support, please refer to the product packaging or contact your retailer. Keep your purchase receipt as proof of purchase.