Rockler Pro Lift Router Lift Instruction Manual

1. Introduction and Safety Information

This manual provides essential information for the safe and effective use of your Rockler Pro Lift Router Lift. Please read and understand all instructions before assembly, operation, or maintenance. Keep this manual for future reference.

1.1 General Safety Guidelines

• Always wear appropriate personal protective equipment, including eye protection, hearing protection, and dust masks, when operating woodworking machinery.
• Ensure the router lift is securely installed in a stable router table before use.
• Disconnect power to the router before making any adjustments, changing bits, or performing maintenance.
• Keep hands and fingers clear of the router bit during operation.
• Do not operate the router lift if any parts are damaged or missing.
• Maintain a clean and well-lit work area.

2. Product Components

The Rockler Pro Lift Router Lift includes the following components:

• (1) Rockler Pro Lift Router Lift mechanism
• (1) Aluminum router plate (3/8'' thick, 9-1/4'' x 11-3/4'')
• (1) Router Ring (1-1/2'' I.D.)
• (1) Set of hex keys on a key chain

Image: The Rockler Pro Lift Router Lift, showing the main lift mechanism, the 9-1/4'' x 11-3/4'' aluminum plate, and the included adjustment crank and hex keys.

3. Setup and Installation

3.1 Router Table Compatibility

This Rockler Pro Lift Router Lift features a 9-1/4'' x 11-3/4'' plate. It is designed to fit router tables compatible with this plate size, including many Kreg, Jessum, Woodpecker, and Peachtree tables. Verify your router table's opening dimensions before installation.

Image: The 9-1/4'' x 11-3/4'' router lift plate, highlighting its compatibility with various router table brands.

3.2 Router Motor Compatibility

The router lift is compatible with router motors that have a 4.2'' diameter (approximately 13.85'' circumference), such as the Porter-Cable 7518 and 7519. For other router sizes, optional adapter collars (e.g., 3-1/4'' Pro Lift Adapter Collar & 3-1/2'' Pro Lift Adapter Collar) are available separately from Rockler.

Image: A router motor secured within the lift mechanism, illustrating the required 4.2-inch diameter for direct fitment.

3.3 Mounting the Router Lift

1. Carefully lower the router lift assembly into the opening of your router table.
2. Align the mounting holes on the router plate with the corresponding holes on your router table.
3. Secure the router lift to the table using appropriate fasteners (typically screws, not included with the lift itself, but with the table). Use the provided hex keys if necessary for any adjustments during mounting.

Image: A hand tightening a hex screw to secure the router lift plate flush with the router table surface.

4. Operating Instructions

4.1 Adjusting Router Bit Height

The Rockler Pro Lift Router Lift offers two methods for height adjustment:

• Quick-Gear Adjustment: For rapid raising or lowering of the router bit, use the Quick-Gear mechanism. This allows for quick bit changes or large height adjustments.
• Fine Adjustment Gear: For precise height settings, engage the fine adjustment gear. This allows for adjustments within 0.001'' for accurate routing depth.

Image: The router lift plate with labels for the Quick-Gear and fine adjustment dial, demonstrating how to achieve precise bit height settings.

Image: A user turning the adjustment crank to precisely control the vertical position of the router bit.

4.2 Changing Router Bits

The Snap-Lock insert ring system facilitates easy and tool-free router bit changes:

1. Raise the router bit fully using the Quick-Gear.
2. Press the button on the router plate to release the Snap-Lock insert ring.
3. Remove the insert ring to access the router collet.
4. Change the router bit as required.
5. Replace the insert ring and ensure it snaps securely into place.

Image: A finger pressing the Snap-Lock button on the router lift plate, indicating the mechanism for quick insert ring removal.

4.3 Anti-Backlash Mechanism

The router lift incorporates an anti-backlash mechanism to prevent the router from creeping downward during operation. A lock knob provides additional security, especially during demanding routing tasks.

Image: A split image detailing the anti-backlash mechanism's lock knob and the fine adjustment screw with index marks for precise control.

5. Maintenance

Regular maintenance ensures the longevity and optimal performance of your Rockler Pro Lift Router Lift.

• Cleaning: Periodically clean the router lift mechanism and plate to remove sawdust and debris. Use compressed air or a brush. Avoid using harsh chemicals that could damage the finish or moving parts.
• Lubrication: Apply a light lubricant to the threaded rod and other moving parts as needed to ensure smooth operation. Consult the manufacturer's recommendations for suitable lubricants.
• Inspection: Regularly inspect all components for wear, damage, or loose fasteners. Tighten any loose screws and replace worn parts immediately.

6. Troubleshooting

This section addresses common issues you might encounter with the Rockler Pro Lift Router Lift.

7. Specifications

8. Warranty and Support

For specific warranty information regarding your Rockler Pro Lift Router Lift, please refer to the documentation provided at the time of purchase or contact Rockler directly. Product support and additional resources can be found on the official Rockler website or by visiting their store page:

Rockler Woodworking and Hardware Store