Introduction
The Olympia Tools Pack N Roll XL Collapsible Service Cart (Model 85-189) is designed for mobile transportation and storage of various items. This versatile cart features a collapsible design for easy storage, a secure locking mechanism, and three levels for holding items. It is constructed from durable, lightweight aluminum and plastic, equipped with 4-inch rubber swivel wheels for smooth maneuverability. The cart has a maximum load capacity of 100 lbs per level, totaling 300 lbs.

Figure 1: The Olympia Tools Pack N Roll XL Collapsible Service Cart shown in different environments and states (folded and unfolded).
Safety Information
- Do Not Stand On Or Ride On: This cart is not designed for human transport.
- Keep Hands Clear When Folding Shut: Exercise caution to prevent pinching during folding and unfolding operations.
- Follow Maximum Weight Instructions: Do not exceed the maximum load capacity of 100 lbs per level or 300 lbs total. Overloading can cause damage or injury.
- Do Not Overload: Distribute weight evenly across the shelves.
- Secure Items: Ensure all items are stable and secure on the shelves before moving the cart.
- Brake Usage: Engage wheel brakes when the cart is stationary to prevent unintended movement.
Setup: Unfolding the Service Cart
The Olympia Tools Pack N Roll XL Service Cart requires no assembly. It comes pre-assembled and ready to use. Follow these steps to unfold the cart:
- Place the folded cart on a flat, stable surface.
- Grasp the top handle and gently pull the cart upwards. The shelves will begin to separate.
- Continue pulling until the cart is fully extended and the frame locking mechanism engages. Ensure the locking mechanism clicks into place for stability.
- Verify that all three shelves are flat and securely positioned.

Figure 2: Visual guide for unfolding the service cart.

Figure 3: Detail of the frame locking mechanism. Ensure it is in the 'LOCK' position when the cart is open.
Operating Instructions
Using the Service Cart
- Loading: Place items evenly on the three shelves, ensuring not to exceed the 100 lbs per shelf or 300 lbs total capacity.
- Maneuvering: Use the comfort grip handles to push or pull the cart. The 4-inch swivel wheels allow for easy movement in any direction.
- Braking: Two of the swivel wheels are equipped with brakes. Press down on the brake lever to engage the brake and prevent the cart from rolling. Lift the lever to release.

Figure 4: Ergonomic comfort grip handles for easy maneuvering.

Figure 5: Detail of the 4-inch safety lock swivel wheel with brake.
Collapsing the Service Cart for Storage
To collapse the cart for compact storage, follow these steps:
- Ensure the cart is empty and clean.
- Locate the frame locking mechanism (refer to Figure 3). Push the mechanism to the 'UNLOCK' position.
- Gently push down on the top handle while guiding the shelves inward. The cart will begin to fold.
- Continue pushing until the cart is fully collapsed into its compact form. Ensure hands are clear during this process.
- The cart will securely lock in the closed position, ready for storage or transport.

Figure 6: Collapsed cart stored upright in a home setting.

Figure 7: Collapsed cart stored in a vehicle trunk for transport.
Maintenance
- Cleaning: Wipe down the cart surfaces with a damp cloth and mild detergent as needed. Avoid abrasive cleaners.
- Inspection: Periodically inspect the wheels, frame, and locking mechanisms for any signs of wear, damage, or loose fasteners.
- Lubrication: If wheels or folding mechanisms become stiff, apply a small amount of silicone-based lubricant to moving parts.
- Storage: Store the cart in a dry place when not in use to prevent corrosion and prolong its lifespan.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Cart does not unfold or fold smoothly. | Locking mechanism is stuck or dirty; moving parts require lubrication. | Ensure the locking mechanism is fully disengaged (for folding) or engaged (for unfolding). Clean any debris and apply silicone lubricant to hinges and joints. |
| Wheels are stiff or not rolling freely. | Debris caught in wheels; wheels need lubrication. | Remove any debris from the wheel axles. Apply silicone lubricant to the wheel bearings and swivel points. |
| Cart feels unstable when open. | Locking mechanism not fully engaged; uneven load distribution. | Ensure the frame locking mechanism is fully engaged in the 'LOCK' position. Redistribute the load evenly across the shelves. Do not exceed weight capacity. |
| Brakes are not holding the cart. | Brake mechanism is worn or damaged. | Inspect the brake levers and wheel mechanisms. If damaged, contact customer support for replacement parts. |
Specifications
| Feature | Detail |
|---|---|
| Model Number | 85-189 |
| Brand | Olympia Tools |
| Maximum Weight Capacity | 300 lbs (100 lbs per level) |
| Open Dimensions (L x W x H) | 30-1/2 inches x 19-3/4 inches x 41-1/4 inches (approx. 77.47 x 50.17 x 104.77 cm) |
| Closed Dimensions (W x D x H) | 19-3/4 inches x 8 inches x 52 inches (approx. 50.17 x 20.32 x 132.08 cm) |
| Product Weight | 25.35 lbs (approx. 11.49 kg) |
| Material | Plastic, Aluminum |
| Color | Black |
| Number of Shelves | 3 |
| Wheel Type | 4-inch Rubber Swivel Wheels (with brakes on two wheels) |
| Special Features | Collapsible design, Secure locking mechanism, Comfort grip handles |

Figure 8: Key dimensions and weight capacity of the service cart.
Warranty and Support
Specific warranty information for the Olympia Tools 85-189 Pack N Roll XL Collapsible Service Cart is not provided in this manual. For warranty details, product support, or to inquire about replacement parts, please contact Olympia Tools customer service directly or visit their official website. Keep your purchase receipt as proof of purchase.
For further assistance, you may refer to the contact information provided with your product packaging or search for "Olympia Tools customer support" online.