Kreg PRS5000 Precision Router Lift Instruction Manual

1. Product Overview

The Kreg PRS5000 Precision Router Lift is designed to enhance the functionality and precision of your table-mounted router. It allows for convenient above-table adjustments and bit changes, improving control, safety, and setup reliability for various routing tasks.

Figure 1: Kreg PRS5000 Precision Router Lift in operation.

This system is engineered for durability and accuracy, featuring a hard-anodized aluminum plate that resists scratching and sagging. It is compatible with a wide range of routers and Kreg router tables, as well as many competitive brands.

Key Features:

• Above-Table Adjustments: Facilitates precise height adjustments for router bits from the top of the table.
• Quick Bit Changes: Allows for fast and convenient bit changes without removing the router from the table.
• Micro-Adjust Scale: Provides fine-tuning capabilities for bit height, ensuring accuracy down to 1/1000 of an inch.
• Anti-Backlash Compensation: Ensures precise and repeatable adjustments without any play in the mechanism.
• Durable Construction: Features a 3/8" thick hard-anodized aluminum plate for long-lasting performance.
• Wide Compatibility: Designed to fit over 20 popular router models and all Kreg router tables.

Product Video Overview:

2. Setup and Installation

2.1 Mounting the Router Lift into a Table

The Kreg PRS5000 Precision Router Lift is designed to be installed into a router table. Ensure your router table has an opening compatible with the lift's dimensions (3/8" x 9 1/4" x 11 3/4").

1. Carefully place the router lift into the designated opening in your router table.
2. Secure the lift to the table using the provided mounting hardware. Ensure it is flush with the table surface for optimal performance.

2.2 Installing a Router into the Lift

The router lift accommodates over 20 popular router models without modification. Follow these steps to install your router:

1. Position the clamp blocks on the heavy-duty router carriage to match the base of your router.
2. Slide your router into the carriage, ensuring it is seated correctly.
3. Tighten the locking bolt on the carriage to secure the router firmly in place.

Figure 2: Installing a router into the lift carriage.

Figure 3: Router securely mounted in the lift.

3. Operation

3.1 Changing Router Bits

The PRS5000 allows for convenient above-table bit changes, eliminating the need to reach under the table or remove the router entirely.

1. Use the adjusting crank to raise the router bit fully above the table surface.
2. Access the collet from above the table. Use appropriate wrenches to loosen the collet nut and remove the current bit.
3. Insert the new router bit into the collet and tighten the collet nut securely.
4. Lower the bit to the desired cutting depth using the adjusting crank.

Figure 4: Above-table bit changes for convenience.

3.2 Adjusting Bit Height

Precise bit height adjustments are made using the adjusting crank and the micro-adjust scale.

1. Insert the adjusting crank into the designated slot on the router lift plate.
2. Turn the crank to raise or lower the router bit. Each full revolution of the crank moves the bit by exactly 1/16 of an inch.
3. Utilize the built-in micro-adjust scale for even finer adjustments. This scale allows for tracking changes down to 1/1000 of an inch.
4. To establish a baseline, the scale can be adjusted to zero at any point, allowing you to precisely track movements from that reference.
5. Once the desired bit height is set, use the locking mechanism to secure the carriage in position, ensuring consistent cuts.

Figure 5: Micro-adjust scale for precise bit height control.

Figure 6: Using the carriage adjustment crank.

3.3 Using Insert Rings and Starting Pin

• The Kreg Level-Loc Insert Rings are used to reduce the opening around the router bit, providing better support for smaller workpieces and improved dust collection.
• For routing operations without a fence, utilize the stainless steel starting pin for controlled freehand routing.

4. Maintenance

Regular maintenance ensures the longevity and optimal performance of your Kreg PRS5000 Precision Router Lift.

• Cleaning: After each use, clear any sawdust or debris from the lift mechanism and plate surface. A soft brush or compressed air can be used.
• Lubrication: Periodically apply a dry lubricant to the lift's threaded rod and guide posts to ensure smooth operation. Avoid using wet lubricants that can attract sawdust.
• Inspection: Regularly inspect all components for wear or damage. Check that all fasteners are tight and secure.
• Storage: Store the router lift in a clean, dry environment when not in use to prevent corrosion and damage.

5. Troubleshooting

If you encounter issues with your Kreg PRS5000 Precision Router Lift, consider the following common solutions:

• Difficulty Adjusting Bit Height:
  • Ensure the locking mechanism is disengaged before attempting to adjust.
  • Check for excessive sawdust buildup in the lift mechanism. Clean and lubricate as per maintenance instructions.
• Router Not Secure:
  • Verify that the clamp blocks are correctly positioned for your router model.
  • Ensure the locking bolt on the carriage is fully tightened.
• Inaccurate Cuts:
  • Confirm that the router lift is securely mounted and flush with the router table surface.
  • Check for any play in the router bit or collet. Ensure the bit is properly installed and tightened.
  • Verify that the anti-backlash compensation is functioning correctly.

For further assistance, please contact Kreg customer support.

6. Specifications

7. Warranty and Support

7.1 Warranty Information

For specific warranty details regarding your Kreg PRS5000 Precision Router Lift, please refer to the warranty card included with your product or visit the official Kreg website. Kreg products are designed for durability and performance, and the manufacturer stands behind their quality.

7.2 Customer Support

Should you require assistance with setup, operation, troubleshooting, or any other inquiries, please contact Kreg customer support:

• Website: www.kregtool.com
• Refer to the product packaging or the Kreg website for current contact numbers and email addresses.

When contacting support, please have your model number (PRS5000) and purchase information readily available.