Bosch PEX 300 AE
Bosch PEX 300 AE Orbital Sander User Manual
Model: PEX 300 AE
Introduction
The Bosch PEX 300 AE is a versatile random orbital sander designed for sanding and polishing various surfaces. It features a powerful 270 W motor, variable speed control, and an integrated micro-filter system for efficient dust extraction. This manual provides essential information for safe and effective operation, maintenance, and troubleshooting of your Bosch PEX 300 AE orbital sander.

Image: The Bosch PEX 300 AE orbital sander, showing its green and black housing, ergonomic design, and micro-filter dust box.
Safety Information
Always observe the following safety precautions when operating the Bosch PEX 300 AE orbital sander:
- Wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and a dust mask.
- Ensure the work area is well-lit and free from obstructions.
- Secure the workpiece to prevent movement during operation.
- Do not operate the tool in damp or wet conditions.
- Disconnect the power supply before changing accessories or performing maintenance.
- Keep hands and loose clothing away from moving parts.

Image: A person wearing safety glasses and ear protection while operating the sander on a wall, emphasizing the importance of PPE.
Setup
Attaching Sanding Sheets
- Ensure the tool is unplugged from the power source.
- Align the holes of the sanding sheet with the holes on the sanding plate.
- Press the sanding sheet firmly onto the Velcro-type fastener on the sanding plate until it is securely attached.

Image: Hands demonstrating how to attach a red sanding sheet to the sanding plate of the Bosch PEX 300 AE, showing the Velcro-type fastener.
Connecting Dust Extraction
The Bosch PEX 300 AE comes with a micro-filter box for integrated dust extraction. For larger projects or improved dust collection, you can connect an external vacuum cleaner to the dust port.
- Ensure the micro-filter box is securely attached to the tool.
- Alternatively, connect a suitable vacuum cleaner hose to the dust extraction port.
Operating
Basic Operation
- Plug the tool into a suitable power outlet (230 Volts).
- Hold the sander firmly with both hands.
- Place the sanding plate flat on the workpiece before switching on the tool.
- Switch on the tool using the power switch.
- Move the sander evenly over the surface with light pressure. Avoid excessive pressure, as this can reduce sanding performance and damage the sanding sheet.
- To switch off, lift the tool from the workpiece and then turn off the power switch.

Image: Hands operating the Bosch PEX 300 AE orbital sander on a light blue wooden surface, demonstrating proper handling during use.
Variable Speed Control
The PEX 300 AE features variable speed control, allowing you to adjust the orbital stroke rate from 4,000 to 24,000 opm. Use lower speeds for delicate materials or polishing, and higher speeds for aggressive material removal.
Polishing Applications
This tool is also suitable for polishing. Use appropriate polishing pads and compounds. Apply the polishing compound evenly to the surface or pad, and operate the sander at a low speed with light, even pressure.

Image: The Bosch PEX 300 AE orbital sander fitted with a polishing pad, being used to polish a blue surface, illustrating its versatility.
Maintenance
Cleaning the Micro-Filter Box
Regularly empty and clean the micro-filter box to maintain optimal dust extraction performance.
- Disconnect the tool from the power supply.
- Remove the micro-filter box by sliding it off the tool.
- Open the filter box and empty the collected dust into a waste bin.
- Clean the filter element by tapping it or using compressed air (if available) to remove fine dust.
- Reattach the micro-filter box securely to the tool.

Image: Hands emptying the micro-filter dust box of the Bosch PEX 300 AE into a trash bag, showing the collected sawdust and the filter element.
General Cleaning
Wipe down the tool's exterior with a soft, damp cloth. Do not use harsh chemicals or abrasive cleaners. Ensure ventilation openings are clear of dust and debris.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not start | No power supply; Faulty switch | Check power connection; Contact authorized service center |
| Poor sanding performance | Worn sanding sheet; Incorrect grit; Excessive pressure | Replace sanding sheet; Use appropriate grit; Apply light, even pressure |
| Excessive dust | Full micro-filter box; Clogged filter; Loose dust box | Empty and clean filter box; Ensure dust box is securely attached |
Specifications
- Model: PEX 300 AE
- Power Input: 270 W
- Voltage: 230 Volts
- Sanding Plate Diameter: 125 mm
- Orbital Stroke Rate: 4,000 – 24,000 opm
- Eccentricity: 2 mm
- Item Weight: 3.31 Pounds (approx. 1.5 kg)
- Dimensions: 43.7 x 59.84 x 110.63 inches (Note: These dimensions likely refer to packaging or shipping, not the tool itself.)
- Dust Extraction: Micro-filter system
Warranty and Support
The Bosch PEX 300 AE comes with a 12-month manufacturer's warranty. For warranty claims, technical support, or spare parts, please contact your local Bosch service center or visit the official Bosch website.
For more information and product registration, you may visit the official Bosch DIY QR code link: https://qr.bosch-diy.com/main
You can also find more information on the Bosch brand store: Bosch Store on Amazon