Fujikura FSM-80S Fusion Splicer User Manual

1. Introduction

This manual provides essential instructions for the safe and efficient operation, maintenance, and troubleshooting of the Fujikura FSM-80S Fusion Splicer. Please read this manual thoroughly before using the device to ensure proper handling and to maximize its performance and longevity.

The Fujikura FSM-80S is designed for precision fusion splicing of single fibers, featuring advanced automation and enhanced user controls for increased efficiency. It incorporates a ruggedized design suitable for various field conditions.

2. Package Contents

Upon unpacking, verify that all standard accessories are present. The package should include:

• FSM-80S fusion splicer unit
• Battery (BTR-09)
• Battery Charge Cord (DCC-18)
• Fujikura Fiber Cleaver (CT-06)
• AC Adapter (ADC-18)
• AC Cord (ACC-14)
• Spare Electrodes (pair, ELCT2-20A)
• Sheath Clamp (S70A)
• USB Cable
• Alcohol Dispenser
• Screw Driver
• Splicer Carrying Strap
• Quick Reference Guide
• Video Instruction Manual
• Transit Case with Carrying Strap (CC30)

Image: The Fujikura FSM-80S Fusion Splicer shown within its yellow transit case, alongside various accessories such as the fiber cleaver, alcohol dispenser, and other tools.

3. Setup

3.1 Unpacking and Placement

1. Open the transit case (CC30) and carefully remove the FSM-80S splicer unit.
2. Place the splicer on a stable, level surface, ensuring adequate ventilation. The transit case can be used as a workstation.
3. Ensure the work area is clean and free from dust or debris, which can affect splicing quality.

3.2 Battery Installation and Charging

1. Insert the BTR-09 battery pack into the designated compartment on the splicer.
2. Connect the AC Adapter (ADC-18) to the splicer and a power outlet using the AC Cord (ACC-14).
3. Allow the battery to fully charge before initial use. A full charge provides approximately 110 splices/shrinks.

3.3 Electrode Installation

Refer to the quick reference guide or video instruction manual for detailed steps on installing the ELCT2-20A spare electrodes. Proper installation is crucial for optimal splicing performance.

4. Operating Instructions

4.1 Powering On and Initial Checks

1. Press the power button to turn on the FSM-80S.
2. The splicer will perform a self-diagnostic check. Ensure no error messages are displayed.
3. Verify the battery level on the display.

4.2 Fiber Preparation

1. Using the fiber cleaver (CT-06), prepare the fiber ends according to standard procedures, ensuring a clean, perpendicular cleave.
2. Clean the cleaved fiber ends with isopropyl alcohol from the dispenser and a lint-free wipe.

4.3 Splicing Procedure

1. Open the wind protector and place the prepared fibers into the V-grooves, ensuring they are properly seated.
2. Close the wind protector. The splicer will automatically initiate the splicing process.
3. The FSM-80S performs fiber core alignment and then executes the fusion splice.
4. Upon splice completion (approximately 7 seconds), the wind protector will open automatically.
5. Carefully remove the spliced fiber.

4.4 Heat Shrink Protection

1. Slide a splice protection sleeve over the spliced area.
2. Place the fiber with the sleeve into the auto-start clamshell design tube heater.
3. The heater will apply heat to both sides of the sleeve, shrinking it to protect the splice. Heating time is approximately 14 seconds.
4. Once complete, carefully remove the protected splice.

5. Maintenance

5.1 Cleaning

• V-Grooves and Electrodes: Regularly clean the V-grooves and electrode tips using a cotton swab moistened with isopropyl alcohol. Dust and fiber debris can significantly impact splice quality.
• Optical System: Keep the optical system lenses clean. Use a specialized lens cleaning solution and cloth if necessary. Avoid touching the lenses directly.
• General Casing: Wipe the exterior of the splicer with a soft, damp cloth.

5.2 Electrode Replacement

Electrodes have a limited lifespan. Replace them when the splicer indicates or when splice quality degrades. Refer to the video instruction manual for the correct replacement procedure using the ELCT2-20A spare electrodes.

5.3 Battery Care

• Store the battery in a cool, dry place when not in use.
• Avoid fully discharging the battery frequently to prolong its lifespan.
• Use only the specified Fujikura charger and battery pack.

6. Troubleshooting

For issues not listed above or if solutions do not resolve the problem, please refer to the detailed video instruction manual or contact Fujikura technical support.

7. Specifications

8. Warranty and Support

For warranty information and technical support, please refer to the documentation provided with your purchase or visit the official Fujikura website. Keep your purchase receipt and product serial number readily available when contacting support.

Official Fujikura Website: www.fujikura.com