HEED Full Bunker Crash Bar Set Instruction Manual

1. Introduction

This manual provides detailed instructions for the installation, maintenance, and general use of your HEED Full Bunker Crash Bar Set. Designed specifically for the BMW R 1150 GS models from 1999 to 2004, this set offers comprehensive protection for your motorcycle's engine and fairings. Please note that this crash bar set is not compatible with the Adventure version of the R 1150 GS.

The set includes both upper and lower crash bars for left and right sides, a complete mounting kit, and a photographic instruction guide to assist with installation.

Key features:

• Manufactured by HEED, a trusted name in motorcycle accessories.
• Constructed from durable powder-coated steel, with precision CNC bending for a perfect fit.
• Silver finish to complement your motorcycle's aesthetics.
• Provides "full bunker" protection, covering both upper and lower critical areas.

Figure 1: HEED Full Bunker Crash Bars installed on a BMW R 1150 GS.

2. Setup and Installation

Before beginning installation, ensure you have all components from the mounting kit and the left and right crash bars. It is recommended to have basic mechanical knowledge and tools for this procedure. Refer to the included photographic manual for detailed step-by-step guidance.

2.1. Required Tools (Typical)

• Socket wrench set
• Torque wrench
• Hex key set
• Thread locker (medium strength, e.g., Loctite 243)
• Clean rags

2.2. Pre-Installation Checks

1. Verify all parts are present and undamaged.
2. Ensure your motorcycle is stable on a center stand or paddock stand.
3. Clean the mounting points on the motorcycle frame and engine.

2.3. Installation Steps (General)

While specific steps are detailed in the included photographic manual, the general procedure involves:

1. Identify the mounting points on your BMW R 1150 GS. These typically include existing frame bolts or engine mounting points.
2. Attach the lower crash bar sections first, loosely securing them with the provided hardware. Apply thread locker to all bolts as per the photographic manual's instructions.
3. Connect the upper crash bar sections to the lower sections and to their respective frame mounting points. Again, loosely secure all hardware.
4. Once all sections are in place and aligned, progressively tighten all bolts to the torque specifications provided in the photographic manual. Ensure even tightening to prevent stress on the frame.
5. Double-check all connections for tightness and proper alignment.

Figure 2: Detail of the lower crash bar installation around the engine.

Figure 3: Full view of the motorcycle with crash bars, demonstrating overall fit.

3. Functionality and Usage

The HEED Full Bunker Crash Bar Set is designed to absorb impact energy and protect critical components of your BMW R 1150 GS during falls or slides. While they offer significant protection, they are not a guarantee against all damage. Always ride responsibly and within your limits.

The "full bunker" design ensures coverage for both the engine cylinders and the upper fairing/tank area, minimizing potential damage in various accident scenarios.

Figure 4: HEED crash bars on a yellow BMW R 1150 GS, showing compatibility with different color schemes.

4. Maintenance

Regular maintenance will ensure the longevity and effectiveness of your crash bars.

• Cleaning: Clean the crash bars regularly with mild soap and water. Avoid abrasive cleaners or solvents that could damage the powder coating.
• Inspection: Periodically inspect all mounting bolts for tightness. Vibrations from riding can cause bolts to loosen over time. Re-torque if necessary according to the original installation manual.
• Damage Check: After any fall or impact, thoroughly inspect the crash bars for bends, cracks, or significant scratches. While designed to protect, severe impacts may compromise their structural integrity. If significant damage is observed, replacement is recommended.
• Corrosion: Although powder-coated for durability, inspect for any signs of rust, especially in areas where the coating might be chipped or scratched. Touch up with appropriate paint if needed.

Figure 5: Close-up of the crash bar finish and connection points, important for maintenance checks.

5. Troubleshooting

Most issues related to crash bars are installation-related or due to impact.

6. Specifications

7. Warranty and Support

Your HEED Full Bunker Crash Bar Set comes with a 2-year warranty from the date of purchase, covering manufacturing defects. This warranty does not cover damage resulting from improper installation, accidents, misuse, or normal wear and tear.

For warranty claims, technical support, or inquiries regarding replacement parts, please contact the seller directly. The seller for this product is heed_heed.

Please retain your proof of purchase for any warranty claims.