1. Introduction
This manual provides essential information for the safe and effective use of Kluber Lubrication POLYLUB GA 352 P. This product is an aluminum complex thickened grease, formulated with a semi-synthetic base oil, designed for long-term lubrication in various industrial applications.
Image 1: Kluber Lubrication POLYLUB GA 352 P 400g Cartridge. The image displays a black cartridge with a yellow label, indicating the product name, weight (400g), and key properties in multiple languages, including "Adhesive, long-term grease with good water resistance." The Kluber Lubrication logo is visible at the top.
2. Product Features
POLYLUB GA 352 P offers several key characteristics:
- Good Water Resistance: Provides reliable lubrication even in the presence of water, protecting components from corrosion and wear.
- Good Adhesion: Forms a strong, durable film on surfaces, ensuring long-lasting lubrication and reducing lubricant consumption.
- Versatile Application: Suitable for a wide range of industrial components including rolling and plain bearings, racks, cylinder guides, pneumatic cylinders, load rollers, and slideways.
3. Setup and Preparation
Proper preparation is crucial for optimal performance and longevity of the lubricant.
- Surface Cleaning: Ensure all surfaces to be lubricated are clean, dry, and free from old grease, dirt, dust, and other contaminants. Use appropriate cleaning agents if necessary, ensuring they are compatible with the grease and component materials.
- Compatibility Check: If switching from a different type of grease, verify compatibility to prevent adverse reactions or reduced performance. Consult technical data sheets or contact Kluber Lubrication for guidance.
- Temperature: Apply the grease at ambient temperatures, ideally between +5°C and +40°C (41°F and 104°F), unless specific application instructions dictate otherwise.
4. Operating Instructions
Follow these guidelines for effective application of POLYLUB GA 352 P:
- Application Method: The grease can be applied manually using a spatula or brush, or via suitable grease guns and automatic lubrication systems. Ensure even distribution over the contact surfaces.
- Quantity: Apply the recommended amount of grease as specified by the equipment manufacturer. Over-lubrication can lead to increased friction and heat, while under-lubrication can cause premature wear.
- Typical Applications:
- Rolling and Plain Bearings: Apply directly to the bearing elements and housing.
- Racks and Slideways: Ensure a thin, even film covers the entire contact area.
- Cylinder Guides and Pneumatic Cylinders: Lubricate according to manufacturer's specifications to ensure smooth operation and sealing.
- Load Rollers: Apply to the roller surfaces and axles as required.
- Initial Run-in: For new or re-lubricated components, a short run-in period at reduced load or speed may be beneficial to allow the grease to distribute evenly.
5. Maintenance
Regular maintenance ensures the longevity and performance of your machinery.
- Re-lubrication Intervals: Determine re-lubrication intervals based on operating conditions such as load, speed, temperature, and environmental factors. Consult equipment manufacturer guidelines or conduct regular inspections.
- Storage: Store POLYLUB GA 352 P in its original sealed container in a cool, dry place, protected from direct sunlight and extreme temperatures. The "Best use before" date on the cartridge (e.g., 15.02.2016 from OCR) indicates the recommended shelf life under proper storage conditions.
- Contamination Prevention: Always keep containers sealed when not in use to prevent contamination by dirt, dust, or moisture. Use clean tools for application.
6. Troubleshooting
Common issues and their potential solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Premature component wear | Insufficient lubrication, contamination, incorrect grease type, excessive load. | Check re-lubrication intervals, clean components thoroughly, ensure correct grease application, verify operating conditions. |
| Grease leakage | Over-lubrication, seal damage, incorrect grease consistency. | Reduce grease quantity, inspect and replace seals, ensure appropriate grease for application. |
| Increased operating temperature | Over-lubrication, insufficient lubrication, contamination, bearing damage. | Adjust grease quantity, clean components, inspect bearings for damage. |
7. Specifications
- Product Name: POLYLUB GA 352 P
- Brand: Kluber Lubrication
- Type: Adhesive Long-Term Grease
- Thickener: Aluminum Complex
- Base Oil: Semi-synthetic
- Container Type: Cartridge
- Net Weight: 400 Grams (approx. 14.11 ounces)
- Liquid Volume: 1 Liter (approximate)
- Product Dimensions: 10 x 2 x 2 inches (cartridge)
- Article Number: 0970950591
- Material Number: 1028380048
- ID Number: KA00030166
- Country of Origin: Spain
8. Safety Information
Always observe general safety precautions when handling industrial lubricants:
- Personal Protective Equipment (PPE): Wear appropriate gloves and eye protection to prevent skin and eye contact.
- Ventilation: Use in a well-ventilated area.
- Disposal: Dispose of used lubricant and empty containers according to local environmental regulations. Do not discharge into drains or watercourses.
- First Aid: In case of skin contact, wash thoroughly with soap and water. In case of eye contact, rinse immediately with plenty of water and seek medical advice. If swallowed, do not induce vomiting; seek medical attention immediately.
- Keep Out of Reach: Keep out of reach of children and pets.
Refer to the Safety Data Sheet (SDS) for comprehensive safety information.
9. Warranty and Support
For specific warranty information, technical support, or further inquiries regarding POLYLUB GA 352 P, please contact Kluber Lubrication directly. You can find more information on their official website:
Kluber Lubrication München SE & Co. KG
Geisenhausenerstr. 7, 81379 München, Germany
