GTW 6-inch Double A-Arm Golf Cart Lift Kit Instruction Manual

1. Safety Information

Read all instructions thoroughly before beginning installation. Failure to follow these instructions may result in property damage, serious injury, or death. Professional installation is recommended.

• Always wear appropriate personal protective equipment, including safety glasses and gloves.
• Ensure the golf cart is securely supported on jack stands on a level surface before working underneath it. Do not rely solely on a jack.
• Disconnect the battery (electric models) or spark plug wire (gas models) to prevent accidental starting.
• Keep hands and clothing clear of moving parts.
• Verify all fasteners are tightened to the manufacturer's specifications after installation and periodically thereafter.
• After installation, perform a full inspection of steering, braking, and suspension components.

2. Package Contents

Verify all components are present and undamaged before beginning installation. If any parts are missing or damaged, contact GTW customer support.

Image 2.1: All components of the GTW 6-inch Double A-Arm Golf Cart Lift Kit. This includes the main crossmember, upper and lower A-arms, spindles, U-bolts, various bolts, nuts, washers, and a small bottle of thread locker.

• Front Crossmember Assembly
• Upper A-Arms (2)
• Lower A-Arms (2)
• Extended Spindles (2)
• Rear Lift Blocks (4)
• U-Bolts (4)
• Hardware Kit (various bolts, nuts, washers, thread locker)

3. Installation Instructions (Setup)

This lift kit is designed for a bolt-on application with no cutting or welding required. However, mechanical expertise is recommended.

3.1. Preparation

1. Park the golf cart on a firm, level surface.
2. Engage the parking brake.
3. Block the rear wheels to prevent movement.
4. Lift the front of the golf cart using a floor jack and support it securely with jack stands under the frame.
5. Remove the front wheels.

3.2. Front Suspension Disassembly

1. Remove the existing shock absorbers from the upper and lower mounts.
2. Disconnect the tie rod ends from the spindles.
3. Remove the brake calipers and support them to avoid stressing the brake lines.
4. Remove the cotter pins and castle nuts from the upper and lower ball joints.
5. Separate the spindles from the A-arms.
6. Remove the bolts securing the upper and lower A-arms to the frame. Retain all hardware for potential reuse or comparison.

3.3. Lift Kit Installation (Front)

1. Install the new front crossmember assembly to the frame using the provided hardware. Ensure proper orientation as shown in diagrams.
2. Attach the new upper and lower A-arms to the crossmember and frame mounts. Do not fully tighten fasteners at this stage.
3. Install the extended spindles onto the new A-arms, securing them with the provided castle nuts and cotter pins.
4. Reattach the tie rod ends to the new spindles.
5. Reinstall the brake calipers.
6. Install the shock absorbers to the new mounts on the A-arms and crossmember.
7. Tighten all front suspension fasteners to the manufacturer's recommended torque specifications.

Image 3.1: Front view of the GTW 6-inch Double A-Arm Lift Kit installed on a golf cart, showing the increased ground clearance and robust A-arm design.

3.4. Rear Lift Block Installation

1. Lift the rear of the golf cart and support it securely with jack stands under the frame.
2. Remove the rear wheels.
3. Carefully lower the rear axle assembly to allow for installation of the lift blocks.
4. Position the rear lift blocks between the leaf springs and the axle housing. Ensure the alignment pins are correctly seated.
5. Install the longer U-bolts provided with the kit, securing the leaf springs and lift blocks to the axle. Tighten nuts evenly.
6. Reinstall the rear wheels.

4. Operation and Post-Installation Adjustments

After installation, it is crucial to perform alignment and safety checks before operating the golf cart.

4.1. Alignment

The GTW 6-inch Double A-Arm Lift Kit features adjustable camber and toe. Proper alignment is essential for safe handling and tire longevity.

• Toe Adjustment: Adjust the tie rods to achieve the correct toe-in specification for your golf cart model. This typically involves measuring the distance between the front and rear of the tires at hub height.
• Camber Adjustment: The A-arm design allows for camber adjustment. Adjust the upper A-arm pivot points to achieve the desired camber angle.
• It is highly recommended to have a professional alignment performed by a qualified technician.

4.2. Test Drive

Perform a slow test drive in a safe, open area to check for proper steering, braking, and suspension function. Listen for any unusual noises.

5. Maintenance

Regular maintenance ensures the longevity and safe operation of your lift kit.

• Greasing: The lift kit includes pivot point grease fittings. Regularly lubricate these fittings with appropriate grease to ensure smooth operation and prevent wear.
• Fastener Checks: Periodically inspect all bolts, nuts, and other fasteners for tightness. Re-torque as necessary, especially after initial installation and off-road use.
• Bushing Inspection: Inspect the durable urethane bushings for signs of wear or damage. Replace as needed.
• Component Inspection: Regularly check all suspension components for bends, cracks, or other damage. Replace any compromised parts immediately.

6. Troubleshooting

This section addresses common issues that may arise after installing the lift kit.

7. Specifications

• Brand: GTW
• Model Number: 18140
• Compatible Vehicles: Club Car Precedent Gas/Electric (2004-Up)
• Lift Height: 6 Inches
• Material: Alloy Steel
• Finish: High-Gloss Black Powder-Coated
• Features: Double A-Arm design, Adjustable Camber & Toe, Pivot Point Grease Fittings, Durable Urethane Bushings
• UPC: 697691937342
• Item Weight: Approximately 52.63 Pounds (23.93 Kilograms)
• Package Dimensions: Approximately 29.69 x 16.81 x 10.51 inches

8. Warranty and Support

For specific warranty information regarding your GTW 6-inch Double A-Arm Golf Cart Lift Kit, please refer to the documentation included with your purchase or visit the official GTW website. For technical support or assistance with installation, contact GTW customer service directly.