Dee Zee DZ92656B Aluminum Combo Transfer Tank & Tool Box User Manual

1. Introduction

The Dee Zee DZ92656B Black Aluminum Combo Transfer Tank & Tool Box is designed for the safe and convenient transportation of non-flammable liquids, combined with integrated storage. This unit features a durable Brite-Tread aluminum construction with a black powder coat finish, engineered to provide both liquid transfer capability and secure tool storage in a single, compact unit. This manual provides essential information for the proper installation, operation, and maintenance of your transfer tank and tool box combo.

Important Note: This product is intended for private use (non-commercial) and is not designed for use as an auxiliary fuel system. It is strictly not for use with gasoline and does not meet Title 49 of the United States Federal Registry governing transportation of certain materials. Only transport non-flammable liquids. Always verify local and federal regulations regarding liquid transportation.

2. Safety Information

Please read and understand all safety warnings and instructions before installing or operating the Dee Zee DZ92656B Combo Transfer Tank & Tool Box. Failure to follow these instructions could result in serious injury, property damage, or death.

• DO NOT use this tank for gasoline or any flammable liquids. This tank is designed exclusively for non-flammable liquids.
• DO NOT use this product as an auxiliary fuel system.
• Ensure the tank is securely mounted to the truck bed to prevent movement during transit.
• Always wear appropriate personal protective equipment (PPE) when handling liquids or performing installation.
• Verify that all connections, caps, and plugs are tightly secured before and after each use to prevent leaks.
• Avoid overfilling the tank. Leave adequate space for liquid expansion.
• When opening the cap, do so slowly to release any pressure buildup.
• Keep children and unauthorized personnel away from the product during operation and maintenance.
• Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

3. Product Overview

The Dee Zee DZ92656B is a combination unit featuring a 111-gallon transfer tank and an integrated tool box. It is constructed from .125 Brite-Tread aluminum with a black powder coat finish for durability and corrosion resistance.

Key Features:

• Integrated tool box for convenient storage.
• Protective black powder coat finish.
• Constructed from .125 Brite-Tread aluminum.
• 111 Gallon liquid capacity.
• L-Shape design: 56.25" (L) x 32.75" (W) x 25.375" (H).
• Radius curve design to eliminate key weld pressure points.
• Three internal stability baffles.
• Lockable cap for security.
• 0.375" drainage plug.
• Venting coupler for safe operation.

What's in the Box:

• 1x Dee Zee DZ92656B Combo Transfer Tank & Tool Box

4. Setup and Installation

Proper installation is critical for the safe and effective use of your transfer tank and tool box combo. It is recommended that installation be performed by two people due to the size and weight of the unit.

Installation Steps:

1. Positioning: Carefully place the transfer tank and tool box combo into the truck bed. Ensure it is positioned correctly and does not interfere with other truck bed accessories or the truck's operation.
2. Secure Mounting: The unit features mounting tabs designed for secure attachment to the truck bed. Use appropriate hardware (not included, typically J-hooks or similar clamps) to firmly fasten the tank to the truck bed rails. Ensure all mounting points are tightened to prevent any movement during vehicle operation.
3. 

   Image: Close-up view of the mounting hardware, showing bolts and brackets used to secure the tank to the truck bed.

4. 

   Image: Side view of the transfer tank installed in a truck bed, highlighting the secure mounting points.

5. Inspect Welds: Before filling, visually inspect all welds for any signs of damage or pinhole leaks that may have occurred during shipping or handling.
6. 

   Image: Detailed view of a weld on the aluminum tank, demonstrating construction quality.
7. Final Check: Double-check all mounting hardware for tightness and ensure the tank is stable and level.

5. Operating Instructions

This section outlines the procedures for filling and transferring liquids using your Dee Zee transfer tank.

Filling the Tank:

1. Ensure the tank is empty and clean before filling with a new liquid type.
2. Locate the lockable cap on the top of the tank.
3. 

   Image: Close-up of the tank's cap, featuring a warning label to remove slowly to prevent fuel spray.
4. Slowly remove the cap to release any pressure buildup.
5. Fill the tank with the desired non-flammable liquid. Do not overfill; leave space for thermal expansion.
6. Securely replace and lock the cap after filling.
7. 

   Image: Another view of the cap area, showing the secure fitting.

Transferring Liquids:

1. Ensure the receiving container is ready and properly positioned.
2. Locate the 0.375" drainage plug at the bottom of the tank.
3. 

   Image: Close-up of the drainage plug, located at the base of the tank.
4. Slowly open the drainage plug to control the flow of liquid.
5. Once transfer is complete, securely close the drainage plug.

Using the Tool Box:

The integrated tool box provides secure storage for tools and equipment. Ensure the lid is properly closed and latched to protect contents from weather and theft.

Image: The Dee Zee Combo Transfer Tank and Tool Box securely installed in the bed of a pickup truck.

6. Maintenance

Regular maintenance will ensure the longevity and safe operation of your Dee Zee Combo Transfer Tank & Tool Box.

• Cleaning: Clean the exterior of the tank and tool box regularly with mild soap and water. Avoid abrasive cleaners or solvents that could damage the black powder coat finish.
• Inspection: Periodically inspect the tank for any signs of damage, dents, or leaks, especially around welds and seams. Check the integrity of the mounting hardware and tighten if necessary.
• Cap and Plug: Ensure the lockable cap and drainage plug are free from debris and seal properly. Replace if worn or damaged.
• Tool Box Hinges/Latches: Lubricate hinges and latches on the tool box periodically to ensure smooth operation and prevent corrosion.

7. Troubleshooting

This section addresses common issues you might encounter with your transfer tank and tool box combo.

• Leaks from Tank:
  • Check the cap and drainage plug for tightness.
  • Inspect welds and seams for cracks or pinholes. If a leak is detected, empty the tank immediately and contact customer service. Do not attempt to repair without professional guidance.
• Difficulty Opening/Closing Tool Box Lid:
  • Check for obstructions around the hinges or latch mechanism.
  • Lubricate hinges and latches if they are stiff.
  • Inspect the lid for any deformation or damage that might prevent proper closure.
• Tank Movement in Truck Bed:
  • Re-tighten all mounting hardware.
  • Ensure the mounting method is appropriate for your truck bed and the weight of the filled tank.

8. Specifications

9. Warranty and Support

Dee Zee products are manufactured with quality and durability in mind. This product comes with a limited-lifetime warranty, reflecting Dee Zee's commitment to quality. For specific warranty details, claims, or technical support, please contact Dee Zee customer service directly.

Please have your model number (DZ 92656B) and proof of purchase available when contacting support.

Manufacturer: Dee Zee