Introduction
This manual provides essential instructions for the safe and efficient operation, maintenance, and troubleshooting of your Hanson Rivet RT-801-832 Spin/Spin AIR Pneumatic Threaded Insert Tool. This tool is specifically designed for installing 8-32 thin wall and flush threaded inserts. Please read this manual thoroughly before operating the tool to ensure proper usage and to prevent injury or damage.
Safety Information
Always observe general safety precautions when operating pneumatic tools. Failure to do so may result in serious injury.
- Wear appropriate personal protective equipment (PPE), including eye protection and hearing protection.
- Ensure the air supply is disconnected before performing any maintenance, adjustments, or changing accessories.
- Maintain a clean and well-lit work area.
- Keep bystanders, especially children, away from the operating area.
- Do not operate the tool if it is damaged or malfunctioning.
- Use only clean, dry, regulated compressed air.
- Do not exceed the maximum recommended air pressure. The tool label indicates "DO NOT EXCEED 85" which refers to 85 PSI.
Product Overview
The Hanson Rivet RT-801-832 is a robust pneumatic tool designed for efficient installation of threaded inserts. Its lightweight and ergonomic design ensures comfortable operation.
Figure 1: Hanson Rivet RT-801-832 Pneumatic Threaded Insert Tool. This image displays the complete tool, highlighting its compact design and key features such as the forward/reverse switch and the oil daily reminder on the handle.
Key Features:
- Hydraulic / Pneumatic operation
- Lightweight & Ergonomic design
- Quick reverse / release trigger
- Designed for 8-32 thin wall & flush threaded inserts
- Low maintenance
Tool Components:
- Mandrel/Anvil Assembly: The front part of the tool where the threaded insert is loaded.
- Trigger: Activates the tool.
- Forward/Reverse Switch (F/R): Controls the direction of the mandrel rotation for setting and unthreading.
- Air Inlet: Connection point for the compressed air supply.
- Capacity/Speed Label: Indicates the tool's general capacity (M8, M10) and speed (400 RPM). Note: This specific model is configured for 8-32 inserts.
Specifications
| Specification | Value |
|---|---|
| Model | RT-801-832 |
| Brand | Hanson Rivet |
| Fastener Type | Insert |
| Thread Size Capacity | #8-32 (Specific to this model, general capacity M8, M10 also indicated on tool) |
| Material | Tool Steel |
| Item Weight | 4 Pounds |
| Manufacturer | HANSON RIVET |
| Speed (RPM) | 400 RPM (as indicated on tool) |
| Max Air Pressure | Do Not Exceed 85 PSI (as indicated on tool label) |
Setup
- Air Supply Connection: Connect the tool to a clean, dry, regulated compressed air supply using an appropriate air hose and quick-connect fitting. Ensure the air pressure does not exceed 85 PSI.
- Lubrication: Before first use and daily thereafter, apply a few drops of pneumatic tool oil into the air inlet. The tool handle has a label "OIL DAILY".
- Mandrel/Anvil Selection: Ensure the correct mandrel and anvil are installed for the 8-32 threaded inserts you intend to install. Refer to the tool's specific parts diagram for changing these components if necessary.
- Test Run: Briefly operate the tool without an insert to ensure proper function and air flow.
Operating Instructions
Follow these steps for installing 8-32 threaded inserts:
- Prepare the Workpiece: Drill a hole of the correct size for the 8-32 threaded insert in your workpiece. Ensure the hole is clean and free of burrs.
- Load the Insert: Thread the 8-32 insert onto the mandrel of the tool. Ensure it is fully seated against the anvil.
- Position the Tool: Place the insert into the prepared hole in the workpiece. Hold the tool firmly and perpendicular to the surface.
- Set the Insert:
- Set the F/R switch to the "F" (Forward) position.
- Press the trigger to activate the tool. The mandrel will spin, collapsing the insert and securing it in the workpiece.
- Continue to hold the trigger until the insert is fully set. The tool's spin/spin action will ensure proper installation.
- Release the Tool:
- Once the insert is set, release the trigger.
- Set the F/R switch to the "R" (Reverse) position.
- Press the trigger again to unthread the mandrel from the newly installed insert.
- Remove the tool from the workpiece.
- Inspect: Verify that the insert is securely installed and flush with the workpiece surface.
Maintenance
Regular maintenance ensures the longevity and optimal performance of your tool.
- Daily Lubrication: Apply 2-3 drops of high-quality pneumatic tool oil into the air inlet before each use or at the start of each workday.
- Air Filter: Ensure your air compressor system has an inline air filter to prevent moisture and debris from entering the tool. Regularly drain moisture from the compressor tank.
- Cleaning: Keep the tool clean and free of debris. Wipe down the exterior with a clean cloth.
- Mandrel/Anvil Inspection: Periodically inspect the mandrel and anvil for wear or damage. Replace worn components to ensure proper insert installation.
- Storage: Store the tool in a dry, clean environment when not in use.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not operate or operates slowly. | Low air pressure, insufficient lubrication, clogged air inlet, damaged internal components. | Check air supply and regulator setting (ensure it's below 85 PSI). Add pneumatic oil. Clean air inlet. Contact support if problem persists. |
| Insert not setting properly. | Incorrect mandrel/anvil, worn mandrel, incorrect hole size, insufficient air pressure. | Verify correct mandrel/anvil for 8-32 inserts. Inspect and replace worn mandrel. Check workpiece hole size. Increase air pressure (do not exceed 85 PSI). |
| Mandrel does not unthread from insert. | F/R switch in wrong position, tool jammed, insufficient reverse torque. | Ensure F/R switch is in "R" (Reverse) position. Apply pneumatic oil. If jammed, carefully try to manually unthread or contact support. |
Warranty and Support
For warranty information, service, or technical support, please contact Hanson Rivet & Supply Co. directly. Keep your purchase receipt as proof of purchase.
Hanson Rivet & Supply Co.
Phone: 1-800-777-4838
Additional contact information may be available on the official Hanson Rivet website.