BOSS Audio Systems BM40AMPBT
BOSS Audio Systems BM40AMPBT 4-Inch Weatherproof Amplified Speaker System User Manual
Model: BM40AMPBT
Introduction
The BOSS Audio Systems BM40AMPBT is a self-contained, weatherproof amplified speaker system designed for use in ATVs, UTVs, and boats. This system includes a pair of 4-inch two-way speakers with integrated 1-inch tweeters and a built-in 500 Watt Max two-channel Class D amplifier. It features Bluetooth connectivity for wireless audio streaming and an auxiliary input for wired connections. This manual provides essential information for the proper installation, operation, and maintenance of your BM40AMPBT speaker system.

Image: The BOSS Audio Systems BM40AMPBT speaker system, showing two black weatherproof speaker pods and the inline Bluetooth remote control.
Safety Information
- Always ensure proper wiring and connections to prevent electrical hazards.
- Professional installation is strongly recommended to ensure proper and safe functionality.
- Do not operate the system at excessively high volumes for prolonged periods to avoid hearing damage.
- Ensure the system is securely mounted to prevent detachment during vehicle operation.
- This product is designed to be weatherproof (IPX5 rated), but avoid submerging it in water.
- Refer to local regulations regarding audio system usage in vehicles and marine environments.
Package Contents
Verify that all items are present in the package:
- BM40AMPBT Speaker Pods (Pair)
- Bluetooth Inline Multifunction Remote
- Mounting Hardware (brackets, screws, rubber strips)
- Wiring Harness

Image: All components included in the BM40AMPBT package, including speakers, remote, and various mounting accessories.
Setup and Installation
Proper installation is crucial for optimal performance and safety. It is recommended to have this product professionally installed.
Mounting the Speakers
- Select a suitable mounting location on your ATV, UTV, or boat's roll cage or wake tower. Ensure the location provides clear sound projection and does not obstruct vision or movement.
- The mounting clamps are designed to fit bars with a diameter of 1.5 inches (38 mm) to 2 inches (51 mm) O.D.
- Use the provided rubber strips to ensure a snug fit and prevent vibration or damage to the mounting surface.
- Securely attach the speaker pods using the supplied mounting hardware. Do not overtighten, but ensure the speakers are firmly in place.

Image: Technical drawing showing the dimensions of the speaker pods and the compatible diameter range for the mounting clamps.
Wiring Connections
- Connect the main power wire (typically red) to a fused 12V DC power source (e.g., vehicle battery). An inline fuse is included for protection.
- Connect the ground wire (typically black) to a solid chassis ground point.
- Connect the speaker wires from the primary speaker to the secondary speaker as indicated in the wiring diagram (refer to the diagram provided with your product for specific details).
- Ensure all connections are secure and insulated to prevent short circuits and corrosion, especially in marine or outdoor environments.
- Route all wiring away from moving parts, heat sources, and sharp edges.
Operating Instructions
Powering On/Off
The system powers on when connected to a 12V power source. The Bluetooth remote control typically has an illuminated power button or indicator.
Bluetooth Pairing
- Ensure the BM40AMPBT system is powered on.
- On your mobile device (smartphone, tablet, MP3 player), enable Bluetooth and search for available devices.
- Select "BOSS Audio BM40AMPBT" (or similar) from the list of devices to pair.
- Once paired, the system will automatically reconnect to the last device when powered on.
Using the Bluetooth Inline Remote
The inline multifunction remote allows control over your audio playback:
- Play/Pause: Press the designated button to start or pause playback.
- Track Control: Use the forward/backward buttons to skip tracks.
- Volume Control: Adjust the volume using the +/- buttons.

Image: The BM40AMPBT speaker system installed on a UTV, demonstrating its application in an outdoor environment.
Auxiliary Input
For devices without Bluetooth, connect them via the 3.5 mm auxiliary input. This connection is compatible with the audio output of iPods, iPhones, smartphones, and MP3 players.
Maintenance
- Cleaning: Use a soft, damp cloth to clean the speaker enclosures. Avoid harsh chemicals or abrasive cleaners.
- Connections: Periodically check all wiring connections for tightness and signs of corrosion.
- Weather Protection: While weatherproof (IPX5 rated), it is advisable to cover the system or store the vehicle in a sheltered area during prolonged periods of non-use or extreme weather conditions.
- Battery: The system features a low battery shut-off to protect your vehicle's battery.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| No sound from speakers |
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| Bluetooth connection issues |
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| Distorted sound |
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Specifications
| Model Name | BM40AMPBT |
| Speaker Type | 2-Way Full Range, Tweeter |
| Woofer Diameter | 4 Inches (10.16 cm) |
| Tweeter Diameter | 1 Inch (2.54 cm) |
| Speaker Maximum Output Power | 500 Watts Per Pair |
| Amplifier Type | Built-in Class D |
| Impedance | 4 Ohms |
| Frequency Response | 45 Hz - 20 kHz |
| Sensitivity | 94dB |
| Connectivity Technology | Bluetooth |
| Auxiliary Input | 3.5 mm |
| Weather Resistance Level | IPX5 Rated Weatherproof |
| Product Dimensions (D x W x H) | 5.4" x 7.4" x 7.2" (137mm x 188mm x 183mm) |
| Item Weight | 7.95 Pounds |
| Mounting Clamp Diameter | 1.5" – 2" (38 mm – 51 mm) O.D. |
| Power Source | Battery Powered (12V DC) |
| Included Components | Speakers, Bluetooth remote |
Warranty and Support
BOSS Audio Systems provides a powerful 3-year platinum online dealer warranty when the purchase is made through an authorized retailer like Amazon.com. Professional installation of this product is strongly encouraged to ensure proper and safe functionality and to maintain warranty validity.
For warranty registration and further support, please visit the official BOSS Audio Systems website or contact their customer service.

Image: Visual representation of the 3-year platinum online dealer warranty and a summary of key features for the BM40AMPBT system.