1. Introduction
This manual provides essential information for the proper use, installation, and maintenance of your WARN 91829 Winch Cover. Please read these instructions carefully before using the product to ensure optimal performance and longevity.
2. Product Overview
The WARN 91829 Winch Cover is designed to protect your winch from environmental elements and road debris. Constructed from durable, form-fitting Neoprene, it offers a snug fit and reliable protection. The cover also includes a UV protectant spray to extend its lifespan and maintain its appearance.

Figure 2.1: The WARN 91829 Winch Cover, showcasing its form-fitting design and black Neoprene material.
2.1 What's in the Box
- One (1) WARN 91829 Winch Cover
3. Setup and Installation
Installing the WARN 91829 Winch Cover is a straightforward process. Ensure your winch is clean and free of debris before installation.
- Prepare the Winch: Ensure the winch is powered off and any cables are properly spooled.
- Position the Cover: Carefully align the winch cover with the contours of your winch. The form-fitting design will guide you.
- Secure the Cover: Gently stretch the Neoprene material over the winch, ensuring all exposed parts are covered. The elastic nature of Neoprene will help create a snug fit.
- Check Fitment: Verify that the cover is securely in place and does not interfere with any winch controls or ventilation points.
4. Operating (Usage)
The winch cover is intended for use when the winch is not actively being operated. It provides protection during storage, transport, or when the vehicle is parked.
- When to Use: Apply the cover when the winch is exposed to harsh weather conditions, road spray, dust, or prolonged periods of inactivity.
- When to Remove: Remove the cover completely before operating the winch to prevent entanglement or damage to the cover.
5. Maintenance
Proper maintenance will extend the life and effectiveness of your WARN 91829 Winch Cover.
- Cleaning: Clean the cover periodically with mild soap and water. Rinse thoroughly and allow it to air dry completely before reapplying to the winch. Do not use harsh chemicals or abrasive cleaners.
- UV Protection: The Neoprene material is treated with a UV protectant. For prolonged exposure to sunlight, consider reapplying a suitable UV protectant spray designed for Neoprene or similar materials to further enhance its durability.
- Inspection: Regularly inspect the cover for any signs of wear, tears, or damage. Replace the cover if significant damage is present to ensure continued protection.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Cover does not fit properly. | Incorrect winch model or improper alignment during installation. | Ensure the winch model is compatible with WARN 91829. Realign the cover carefully, stretching the Neoprene evenly. |
| Cover shows signs of premature wear. | Excessive exposure to harsh elements without maintenance, or physical abrasion. | Regularly clean and apply UV protectant. Avoid dragging the cover over sharp objects. Consider replacement if wear is significant. |
7. Specifications
| Model Number | 91829 |
| Brand | WARN |
| Material | Neoprene |
| Item Weight | 7.19 pounds |
| Package Dimensions | 22.5 x 13 x 7 inches |
| Key Feature | UV protectant included |
8. Warranty and Support
For specific warranty information or technical support regarding your WARN 91829 Winch Cover, please refer to the official WARN website or contact WARN customer service directly. Keep your purchase receipt for warranty claims.
WARN Official Website: Visit the WARN Store on Amazon





