Long 1198, 1199A, 1199B 3-Point Hitch Backhoe Operator's Manual

1. Introduction

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Long 1198, 1199A, or 1199B 3-Point Hitch Backhoe. It is crucial to read and understand all instructions before operating the equipment. Keep this manual accessible for future reference.

The information contained herein is based on the latest product data available at the time of publication. Long reserves the right to make changes without prior notice.

2. Safety Information

Your safety and the safety of others are paramount. Always observe the following safety precautions:

• Read the Manual: Ensure all operators have read and understood this manual and the tractor's operator manual.
• Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, hard hat, safety shoes, and hearing protection.
• Pre-Operation Check: Before each use, inspect the backhoe for loose fasteners, damaged hoses, leaks, or any other signs of wear.
• Clear Work Area: Keep bystanders, especially children and pets, away from the work area. Ensure the area is free of obstacles and underground utilities.
• Stable Ground: Operate the backhoe on level and stable ground. Avoid steep slopes or unstable terrain.
• Engine Off for Adjustments: Never attempt to adjust, lubricate, or repair the backhoe while the engine is running.
• Transport Safety: When transporting, ensure the backhoe is properly secured and in the transport position.

Warning: Failure to follow these safety instructions can result in serious injury or death.

3. Setup and Installation

3.1 Attaching the Backhoe to the Tractor

1. Position the tractor on a level surface and engage the parking brake.
2. Carefully back the tractor towards the backhoe, aligning the 3-point hitch arms with the backhoe's mounting pins.
3. Connect the lower lift arms to the backhoe's lower pins and secure them with linchpins.
4. Connect the top link to the backhoe's upper mounting point and secure it.
5. Connect the hydraulic hoses from the backhoe to the tractor's auxiliary hydraulic outlets. Ensure connections are clean and secure. Refer to your tractor's manual for specific hydraulic connection points.
6. Lower the backhoe's stabilizers to the ground to ensure stability before operation.

3.2 Pre-Operation Checks

• Verify all hydraulic connections are tight and free of leaks.
• Check hydraulic fluid levels in the tractor and, if applicable, the backhoe's independent reservoir.
• Inspect all pins, bolts, and fasteners for proper torque and security.
• Ensure all safety decals are present and legible.

4. Operating Instructions

4.1 Controls Overview

The backhoe is controlled by a series of hydraulic levers, typically located at the operator's station. Familiarize yourself with each control's function:

• Boom Control: Raises and lowers the main boom arm.
• Dipperstick Control: Extends and retracts the dipperstick (crowd arm).
• Bucket Control: Curls and dumps the bucket.
• Swing Control: Rotates the backhoe assembly left or right.
• Stabilizer Controls: Raises and lowers the left and right outriggers independently.

4.2 Digging Procedures

1. Position the tractor and backhoe on stable, level ground.
2. Lower both stabilizers firmly to the ground to lift the rear wheels slightly, ensuring maximum stability.
3. Swing the backhoe to the desired digging position.
4. Lower the boom and extend the dipperstick to begin digging. Use smooth, controlled movements.
5. Curl the bucket to fill it with material.
6. Lift the boom and retract the dipperstick to clear the excavation.
7. Swing the backhoe to the spoil pile and dump the bucket.
8. Repeat the process, maintaining awareness of your surroundings and the stability of the machine.

5. Maintenance

Regular maintenance is essential for the longevity and safe operation of your backhoe.

5.1 Daily Checks

• Inspect hydraulic hoses for damage or leaks.
• Check all pivot points and grease fittings.
• Ensure all pins and fasteners are secure.
• Clean any dirt or debris from the machine.

5.2 Lubrication

Grease all pivot points and moving parts daily or every 8 hours of operation. Refer to the lubrication chart (if provided separately) for specific grease points and intervals. Use a high-quality lithium-based grease.

5.3 Hydraulic System

• Check hydraulic fluid level regularly. Add fluid as needed, using the recommended type.
• Replace hydraulic filters according to the tractor manufacturer's recommendations or as specified for the backhoe's independent system.

5.4 Storage

When storing the backhoe for extended periods, clean it thoroughly, lubricate all points, and protect exposed hydraulic rods with a thin layer of grease or rust preventative. Store in a dry, covered area.

6. Troubleshooting

This section outlines common issues and their potential solutions.

For issues not listed or if solutions do not resolve the problem, contact an authorized service technician.

7. Specifications

The following specifications are typical for the Long 1198, 1199A, and 1199B backhoe models. Specific values may vary slightly by model and configuration.

• Digging Depth: Approximately 8-9 feet
• Reach from Swing Pivot: Approximately 11-12 feet
• Loading Height: Approximately 6-7 feet
• Bucket Digging Force: Varies by model, typically 3,000-4,000 lbs
• Swing Arc: 180 degrees
• Operating Pressure: Typically 2000-2500 PSI
• Recommended Tractor HP: 25-50 HP (depending on model and application)

8. Warranty and Support

Your Long backhoe is covered by a limited warranty against defects in materials and workmanship. Please refer to the separate warranty document provided with your purchase for full terms and conditions, including coverage period and exclusions.

For technical assistance, parts, or service, please contact your authorized Long dealer. When contacting support, please have your backhoe model number and serial number readily available.

Note: Unauthorized modifications or use of non-genuine parts may void your warranty.