1. Product Overview
The WARN 93120 Spydura Pro Synthetic Winch Cable Rope is engineered for demanding winching applications with a pull rating of 12,000 pounds or less. This 80-foot, 3/8-inch diameter rope is constructed from a heat-treated, 12-strand synthetic fiber, providing exceptional tensile strength while reducing overall weight compared to traditional steel cables. Its design incorporates advanced features for durability and protection in harsh environments.
Figure 1: WARN 93120 Spydura Pro Synthetic Winch Cable Rope, coiled with a reinforced thimble end.
2. Key Features
- 80' 3/8" Rope: Specifically designed for winches with a 12,000 lb pull rating or less.
- Heat-Treated 12-Strand Construction: Delivers maximum tensile strength and durability.
- Compacted Diameter: Ensures higher density and greater load-bearing capacity.
- Ballistic Nylon Sliding Sleeve: Provides enhanced protection against wear and abrasion, extending rope life.
- High-Temperature Resistant Sleeve: Located on the first layer to protect against drum heat buildup.
- Reinforced Thimble: Offers improved durability and corrosion resistance at the attachment point.
3. Package Contents
Upon opening the package, verify that all components are present and undamaged:
- 1 x WARN Spydura Pro Synthetic Winch Cable Rope (3/8" x 80')
Figure 2: WARN Spydura Pro Synthetic Winch Cable Rope shown with a winch hook and other installation accessories.
4. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or death.
- Always wear heavy-duty gloves and eye protection when handling the winch rope.
- Inspect the rope for cuts, abrasions, fraying, or other damage before each use. Do not use a damaged rope.
- Ensure the winch drum is free of sharp edges or burrs that could damage the rope.
- Never exceed the rated capacity of the winch or the rope (12,000 lbs pull rating for this rope).
- Avoid shock loading the rope, as this can cause sudden failure. Apply tension smoothly.
- Keep hands and clothing clear of the winch drum, fairlead, and rope under tension.
- Always use a tree trunk protector or similar anchor strap to protect trees and the rope when winching.
- California Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
5. Installation and Setup
Proper installation of the synthetic winch rope is crucial for safe and effective operation.
- Prepare the Winch Drum: Ensure the winch drum is clean and free of any sharp edges, rust, or debris that could damage the synthetic rope. If replacing a steel cable, ensure the drum is thoroughly cleaned and inspected for any remaining cable strands or burrs.
- Attach the Rope to the Drum: Feed the rope through the fairlead and secure the rope's anchor end to the winch drum according to your winch manufacturer's instructions. Typically, this involves a small bolt or a specialized anchor point on the drum. Ensure the rope is securely fastened.
- Spool the Rope: With light tension, carefully spool the entire length of the rope onto the winch drum. Ensure the rope layers evenly and tightly. Uneven spooling can lead to damage or entanglement during operation. It is recommended to have at least 5-7 wraps of rope remaining on the drum at all times during winching operations.
- Install Fairlead: If not already installed, ensure a compatible fairlead (hawse or roller) is properly mounted to guide the rope and protect it from abrasion.
6. Operating Instructions
Follow these general guidelines for safe winching operations. Always refer to your winch's specific operating manual for detailed instructions.
- Assess the Situation: Evaluate the recovery scenario, identify anchor points, and plan the winching path.
- Prepare the Vehicle: Engage the parking brake, place the transmission in neutral (or park for automatic), and block wheels if necessary.
- Unspool the Rope: Carefully pull out the required length of rope, ensuring it does not snag or tangle.
- Secure Anchor Point: Attach the rope's thimble end to a suitable anchor point using a tree trunk protector, shackle, or other appropriate recovery gear. Ensure the anchor point is strong enough to withstand the load.
- Apply Tension: Slowly engage the winch to take up slack until the rope is taut. Check all connections.
- Winch Operation: Begin winching in short, controlled pulls. Monitor the rope, anchor points, and the vehicle being recovered. Avoid continuous, long pulls to prevent overheating the winch motor.
- Respool the Rope: Once the recovery is complete, carefully respool the rope onto the drum under light tension, ensuring it layers evenly.
Figure 3: Example of a vehicle equipped with a winch, navigating challenging off-road terrain.
Figure 4: A UTV utilizing a winch to navigate a steep incline, demonstrating typical winching applications.
7. Maintenance
Regular maintenance ensures the longevity and reliability of your synthetic winch rope.
- Inspection: After each use, thoroughly inspect the entire length of the rope for any signs of wear, cuts, abrasions, or heat damage. Pay close attention to the thimble and any areas that may have contacted sharp objects.
- Cleaning: If the rope becomes dirty or muddy, clean it with fresh water and a mild detergent. Rinse thoroughly and allow it to air dry completely before respooling or storing. Do not use harsh chemicals or solvents.
- Storage: Store the rope out of direct sunlight and away from extreme temperatures and chemicals. Keep it clean and dry to prevent degradation.
- UV Exposure: Prolonged exposure to ultraviolet (UV) light can degrade synthetic fibers. While Spydura Pro ropes are designed for durability, minimize unnecessary exposure when not in use.
8. Troubleshooting
Common issues and their potential solutions:
- Rope Fraying/Damage: If significant fraying, cuts, or damage are observed, the rope's integrity may be compromised. It is recommended to replace the rope immediately to ensure safety. Minor surface fuzzing is normal wear.
- Uneven Spooling: This can occur if the rope is spooled without sufficient tension or if the winch is operated at an angle. Respool the rope carefully under light tension, guiding it evenly across the drum.
- Reduced Strength: If the rope appears to have lost strength or elasticity, it may be due to excessive wear, chemical exposure, or exceeding its load limits. Replace the rope.
9. Technical Specifications
| Specification | Value |
|---|---|
| Model Number | 93120 |
| Material | Synthetic |
| Rope Diameter | 3/8 inches |
| Rope Length | 80 feet |
| Tensile Strength (Capacity) | 8.25 Ton (16,500 lbs) |
| Recommended Winch Pull Rating | 12,000 lbs or less |
| Item Weight | 8.1 pounds |
| Product Dimensions | 10 x 20.5 x 6 inches |
| UPC | 012748049197 |
10. Warranty and Support
WARN products are manufactured to high standards and are backed by a manufacturer's warranty. For specific warranty details, claims, or technical support, please refer to the official WARN website or contact their customer service department directly. Keep your proof of purchase for warranty purposes.
Figure 5: The official WARN logo.
For more information, visit the official WARN Store.
