Rigid Industries E-Series 40" LED Spot/Flood Combo Light Bar User Manual

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your Rigid Industries E-Series 40" LED Spot/Flood Combo Light Bar (Model 140312). This high-performance LED light bar is designed for a wide range of applications, offering superior illumination through its patented Hybrid optics system.

The E-Series light bar features a robust extruded aluminum housing and a durable polycarbonate lens, ensuring reliable operation in various environmental conditions. Its combination of Spot and Flood optics provides both long-distance illumination and broad area coverage.

2. Safety Information

WARNING: Read all instructions carefully before installation and operation. Failure to do so may result in product damage, property damage, or personal injury.

• Always disconnect the vehicle's battery before beginning any electrical installation.
• Ensure all wiring connections are secure and properly insulated to prevent short circuits.
• Mount the light bar securely to prevent detachment during vehicle operation.
• Do not look directly into the light bar when it is illuminated, as it can cause eye damage.
• Verify local regulations regarding auxiliary lighting before installation and use.
• This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

3. Package Contents

Verify that all components are present before beginning installation:

• Rigid Industries E-Series 40" LED Light Bar (Model 140312)
• Two (2) Mounting Brackets with Hardware (New 304 stainless steel with three positions)
• Plug and Play Wiring Harness with Deutsch Connector and Switch

4. Setup and Installation

4.1 Mounting the Light Bar

The light bar comes with two 304 stainless steel mounting brackets designed for versatile installation. These brackets offer three different mounting positions to accommodate various vehicle configurations.

1. Identify a suitable mounting location on your vehicle that provides clear visibility and secure attachment points.
2. Attach the mounting brackets to the light bar using the provided hardware. Do not fully tighten at this stage.
3. Position the light bar assembly on your vehicle and mark the drilling locations for the brackets.
4. Drill pilot holes as necessary, ensuring not to damage any existing vehicle components.
5. Securely fasten the light bar to the vehicle using appropriate hardware. Ensure the light bar is level and aimed correctly before fully tightening all mounting bolts.

Figure 4.1: Rigid Industries E-Series 40" LED Light Bar with mounting brackets.

4.2 Wiring Connections

The included plug-and-play wiring harness simplifies the electrical connection process. It features a Deutsch connector for a secure and weather-resistant connection to the light bar.

1. Ensure the vehicle's battery is disconnected before proceeding.
2. Connect the Deutsch connector from the wiring harness to the corresponding port on the light bar. Ensure it clicks into place securely.
3. Route the wiring harness safely away from moving parts, hot surfaces, and sharp edges. Use zip ties or cable clamps to secure the wiring.
4. Connect the power and ground wires of the harness to your vehicle's electrical system. The harness includes a switch for convenient operation. Refer to your vehicle's service manual for appropriate power sources and grounding points.
5. Once all connections are made and secured, reconnect the vehicle's battery.
6. Test the light bar's functionality using the provided switch.

5. Operation

5.1 Basic Functionality

To operate the light bar, simply activate the switch included with the wiring harness. The light bar will illuminate, providing powerful LED lighting.

5.2 Hybrid Optics System (Spot/Flood Combo)

This E-Series light bar utilizes Rigid Industries' patented Hybrid optics system, combining both Spot and Flood beam patterns for optimal versatility:

• Spot Optic: Projects light over great distances in a concentrated beam, ideal for high-speed applications or situations requiring extreme long-range illumination.
• Flood Optic: Provides a wider coverage area, approximately twice the coverage of the Spot version, making it suitable for illuminating broad areas closer to the vehicle.

The combination of these two optics ensures a balanced light output, offering both distance and area coverage simultaneously.

5.3 Amber LEDs

This model features amber LEDs. Amber lighting is specifically designed to improve visibility in challenging atmospheric conditions such as snow, rain, fog, and dust. By filtering out blue light from the spectrum, amber LEDs significantly reduce glare, resulting in clearer vision and enhanced safety in adverse weather.

6. Maintenance

The Rigid Industries E-Series light bar is designed for durability and minimal maintenance. Follow these guidelines to ensure long-lasting performance:

• Cleaning: Periodically clean the polycarbonate lens with mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the lens.
• Inspection: Regularly inspect the mounting hardware and wiring connections for tightness and signs of wear or corrosion. Tighten any loose fasteners.
• Heat Sinks: Ensure the custom, oversized heat sinks on the light bar remain clear of debris to allow for proper heat dissipation, which helps maintain optimal LED performance and longevity.

7. Troubleshooting

If you encounter issues with your light bar, refer to the following common problems and solutions:

If the problem persists after attempting these solutions, please contact Rigid Industries customer support for further assistance.

8. Specifications

9. Warranty and Support

Rigid Industries products are built to the highest standards of quality and durability. For information regarding the product warranty, please refer to the official Rigid Industries website or contact their customer support directly.

For technical assistance, troubleshooting beyond this manual, or warranty claims, please contact:

Rigid Industries Customer Support
Visit Rigid Industries Website

Please have your product model number (140312) and purchase information ready when contacting support.