Springfield Speaker Velodyne 8" Speaker Foam Surround Edge Repair Kit Manual

Introduction

This manual provides detailed instructions for installing the foam surround edge repair kit for Velodyne 8-inch speakers. This kit is designed to restore the performance of your speaker by replacing deteriorated foam surrounds. Please read all instructions carefully before beginning the repair process.

A new foam surround, ready for installation.

Kit Contents

The Springfield Speaker Velodyne 8" Speaker Foam Surround Edge Repair Kit includes the following items:

The repair kit includes two foam surrounds, a bottle of professional-grade adhesive, and an application brush.

• 2 Premium American-made Foam Surrounds (Enough for 2 Speakers)
• Step-by-step installation instructions (provided in this manual)
• 1 Bottle of premium professional-grade adhesive (Solvent-based)
• 1 Adhesive application brush
• FREE shims available on request (not included in standard kit, but can be requested)
• 2 Black Rubber Rings (if applicable to specific kit variant)

Required Tools and Important Notes

Before you begin, ensure you have the following tools and note the critical pre-installation step:

This image outlines necessary tools and a critical pre-installation step for the repair.

Supplies Needed:

• Box cutter / razor knife
• Chisel (Optional)
• Sharpie (Or similar shape-size object for pressing)
• Rubbing alcohol
• Cotton swabs
• Paper towel (Or soft rag)

Important Pre-Installation Note:

You MUST remove the speaker from its cabinet before beginning the repair process.

Step-by-Step Installation Guide

Preparation Phase: Removing Old Surround and Cleaning

This image illustrates the initial steps of removing the old foam surround and preparing the speaker cone and frame (Figures 1-7 from the instruction sheet).

1. Step 1: Using your razor knife, carefully slice down the middle of the damaged surround all the way around the speaker.
2. Step 2: Slowly and carefully peel the damaged surround from the cone. Exercise caution to avoid damaging the cone.
3. Step 3: Slip the point of your razor knife between the gasket and the speaker frame. Apply pressure and slowly turn the speaker to cut the gasket away from the frame. You must be very careful to salvage the gasket for reuse. NEVER pull the blade toward you. Carefully remove the gasket and set it aside.
4. Step 4: Using a chisel or your razor knife, remove any and all foam residue from the speaker frame. While you don't need to remove all glue residue, you MUST remove ALL of the foam residue.
5. Step 5: Using a cotton swab, apply rubbing alcohol to any remaining foam and glue residue around the edge of the cone. Do not hesitate to saturate the cone edge if it is made of poly; be more careful with a paper cone. Allow to soak for 1-2 minutes.
6. Step 6: Using your thumbnail or a razor blade held perpendicular to the surface, scrape away all foam residue. Be VERY careful not to damage the cone. If the cone was saturated in the previous step, be extra cautious. While scraping, use your other hand to gently provide additional support from underneath the edge of the cone.
7. Step 7: Use a paper towel or a soft cotton rag dipped in rubbing alcohol to gently perform a final wipe-down of the cone edge and speaker frame. Allow the cone and frame to dry completely.

New Surround Installation: Adhering the Foam

This image details the process of test-fitting the new foam surround and applying the first layer of adhesive (Figures 8-12 from the instruction sheet).

8. Step 8: Place the new foam surround in place upside down to test fit. Use your fingers to move the cone into place and make a visual note of how the new surround will lie in relation to the cone. ++Read ahead before continuing, because once you proceed to the next step, there is no turning back.++
9. Step 9: Read the instructions included with your adhesive, and move to a well-ventilated area prior to continuing. With the surround still in place upside down, carefully apply a small bead of adhesive to the innermost flange/lip of the surround. Use the bottle tip to evenly spread the adhesive around the inner flange/lip as it is applied. Allow the adhesive to breathe for a few seconds.
10. Step 10: After allowing your adhesive to breathe, carefully pick up your surround, flip it right side up, and carefully lay it in place. Ensure it is laid correctly the first time, as it will begin to stick immediately.
11. Step 11: With the new surround properly placed, use your finger, the butt end of a sharpie, or a similar object to gently press the surround into place. Slowly trace your way around the edge to help the adhesive bond. Carefully repeat this step 3-4 times over the next 10 minutes.
12. Step 12: Use a paper towel lightly dampened with warm water or nail polish remover to clean up any extra glue residue before it dries. Then, take a 45-60 minute break.
13. Step 13: Now that your first adhesive application has cured a little bit, use the butt end of your sharpie to gently hold the outer edge of the surround away from the frame while you apply adhesive to the surface of the speaker frame where the surround will attach. Apply adhesive all the way around the frame. Allow the surround to fall into place on the frame.

Final Steps and Curing

This image illustrates the final steps of securing the surround, reattaching the gasket, and the completed speaker (Figures 13-15 from the instruction sheet).

14. THE FOLLOWING STEP IS PRIORITY #1
    Step 14: Use your fingers to apply pressure evenly to the center of the cone. Listen for any rubbing or scratching sounds from the voice coil as the cone flexes in and out. Adjust the cone side to side until the cone can be manipulated all the way in and out without any rubbing.
15. Step 15: As you did in Step 11, use your sharpie to press the surround gently into place on the frame. REPEAT THIS PRESSING ACTION TO ENSURE GOOD ADHESION!
16. Step 16: Apply adhesive to the underside of your original gasket, or a replacement if you purchased one. Align the holes in the gasket with the mounting holes in the frame, and set the gasket in place. Press the gasket firmly into place.
17. Step 17: Pick the speaker up and place it face down on a hard, level surface. This will allow the weight of the speaker to press the gasket permanently into place while the adhesive cures.

Completion

YOU'RE DONE!!!

The completed speaker after the foam surround repair.

**Allow 24-36 hours for the adhesive to fully cure before placing a full load on your newly-refoamed speaker.**

Enjoy the Music...

Product Specifications

Support Information

For questions, technical assistance, or further support regarding your speaker repair kit, please contact Springfield Speaker directly:

• Phone: 417-501-4522
• Toll Free: 800-397-9575
• Fax: 888-880-7573
• Website: www.SpringfieldSpeakerRepair.com
• Address: 4177 S Scenic Ave, Springfield, MO 65807

Customer service hours are Monday through Friday, 9:00 AM to 6:00 PM Central U.S. time.